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This paper aims to investigate the supply chain and reverse channels of expanded polystyrene packaging connection in Brazil and their roles to discuss the main challenges towards circular economy. In order to achieve this goal, we propose a four-step method, anchored in the literature, technical visits, and interviews with experts in the expanded polystyrene (EPS) industry. First, the EPS supply chain was characterised and mapped, and secondly, the stakeholders and logistics activities in reverse channels were analysed. Third, the Brazilian legislation and chain structure was reviewed to obtain an understanding of how this can influence the activities developed in reverse channels. Fourth, with an analysis of the data collected before, the barriers to implement EPS reverse chain were presented. The main results establish that the EPS can complete one cycle of the circular economy, which is recycling, but products need to be separated and washed. The most significant waste generators are public and private institutions, residences, and retailers. Notable barriers to its recycling are a lack of understanding of the nature of expanded polystyrene recycling by Brazilian people, high transport cost due to material density, and the dispersion of post-consumer expanded polystyrene in several regions of the country linked with the small number of recycling facilities. Finally, this issue could be explored in industries and companies that require their managers to adopt strategies to improve reverse logistics in order to promote the circular economy. The companies' actions could facilitate a stronger circular supply chain since they could increase recycling efforts, reduce expanded polystyrene waste, and present new business models. The resulting generation of employment would contribute to the quality of life of contemporary society. The findings presented in the paper enable industries to identify and guide the most demanding significant steps and processes, and to shift the reverse chain and expanded polystyrene recycling to ensure that they operate more efficiently. • Reverse logistics as the first step towards circular supply chain. • The paper maps the expanded polystyrene packaging supply chain and its reverse logistics. • This paper presents the barriers that hinder the reverse logistics in Brazil. • The main challenges are related to the consumers and the recycling industries. [ABSTRACT FROM AUTHOR]

Brazil, an emerging economy with more than 208 million inhabitants, is currently one of the biggest consumers of disposable diapers worldwide, generating huge waste streams to sanitary landfills or dumps. This take-make-dispose system causes high material and fuel consumption and serious environmental impacts. The concept of the Circular Economy, promoting that material flows should be circular, material and energy efficiency should be maximized and residues, as far as possible, designed out, has continuously gained attention over the last decade. For a Circular Economy, technological innovation, new business models and changes in consumer behavior are needed. The present study compares the use of modern cloth diapers and disposable diapers via a screening Life Cycle Assessment, checking conventional and innovative circular business models for the application of modern cloth diapers, such as the leasing or pay-per-service models, while focusing on the regional context of Brazil. Results indicate that cloth diapers show generally a better environmental performance than disposable diapers, whose poor performance is mainly due to their end-of-life treatment in sanitary or unsanitary landfill, provoking high greenhouse gas emissions. For cloth diapers, the most advantageous product system consists in a diaper-as-service model at large scale, using efficient continuous batch washers for sanitizing the diapers. Diaper-as-service models at smaller scale in so-called on-premise laundries show poorer environmental performance, due to higher water and energy needs. Domestic laundering of diapers is a good alternative regarding its environmental performance, because of its low energy consumption. However, consumers accustomed with disposable diapers might be reluctant to engage with this additional domestic labor. Image 1 • Disposable diapers hold bad environmental performance due to disposal in landfills. • Average conditions in Brazil lead to lower environmental impacts for cloth diapers. • Product-as-service-models should be used only with highly efficient batch washers. • The cotton used in absorbents of cloth diapers has significant influence on impacts. • Cloth diapers may be a bad choice or Brazil's regions with water scarcity. [ABSTRACT FROM AUTHOR]