Search

Highlights • 3D FEMs have been developed and rigorously validated. • Full-scale tests prestressed concrete sleepers with holes and web openings are conducted. • It is the word first to identify damages and failure modes of the sleepers with holes and web openings. • Novel insights into the behaviours of the sleepers with holes and web openings exposed to impact loading are highlighted. • Two advanced material modelling techniques are exercised and benchmarked. • Brittle cracking model provides better damage predictions than Damage Plasticity Model. • Holes and web openings induce shear failure of the sleepers under impact loading. Abstract Prestressed concrete sleepers are essential to the structural integrity of railway track structures, redistributing wheel loads from the rails to underlying ballast bed while securing rail gauges for safe train traffics. In practice, drilled holes or web openings are usually generated ad hoc in sleepers to enable signalling equipment and cables at a construction site. These holes and web openings could however affect the structural integrity of sleepers, especially when they are exposed to impact loading. In fact, statistically, 15–25% of dynamic loading conditions are of transience and high-intensity by the nature of wheel-rail interaction over irregularities. This study is thus the world first to rigorously investigate the impact behaviours of railway sleepers with hole and web openings, which is critical to railway safety and reliability. In this study, three-dimensional finite element modelling using ABAQUS Explicit is used to comprehensively design and analyse the behaviour of prestressed concrete sleepers with various types of holes and web openings upon impact loading. Two different modelling techniques including concrete damaged plasticity model and brittle cracking model are also exercised to aid in this study. The results obtained show that the brittle cracking model provides better damage results as it can illustrate crack propagation very well until reaching the failure mode under impact loading. The findings illustrate a pathway to use brittle cracking model instead of concrete damaged plasticity model for dynamic impact analysis. Moreover, the outcome of this study will provide a better and new insight into the influences of holes and web openings on sleepers' failure modes under impact loading so that appropriate guidance can be proposed to rail and track engineers in order to generate holes and web openings ad hoc in prestressed concrete sleepers without compromising their structural performance. [ABSTRACT FROM AUTHOR]

Each year, there can be three to six millions of service train axles running over an open plain track. In fact, these trains could impose a variety of dynamic loading conditions depending on the wheel and rail maintenance levels. Inevitably, the risk of high-intensity dynamic loading conditions by wheel-rail interactions due to wheel or rail irregularity cannot be disregarded. Imperfection of rail tracks could lead directly to the exceedance of permissible stress of a track component and later amplify rapid track deterioration rates causing cracking in sleepers and failure of track substructure. Practical railway track irregularities can be typically classified into short wave length (high frequency) and long wave length (low frequency) defects, of which previous researchers had studied each in isolation. This paper is the first to study the influence on railway track inspection and maintenance priorities caused by the coupling of wave lengths between dipped rail joint and differential track settlements. To study the dynamic coupling effects, P1 and P2 forces are evaluated at the track irregularity together with rail/sleeper contact force, ballast pressure and bending moments of sleepers using dynamic multi-body simulation approach. It is found that some patterns of coupling irregularity could cause a significant reduction in dynamic impact factors whilst some are associated with an increase in the wheel/rail impact force. The insight has then been integrated to establish track performance indicators that are paramount for prioritising track inspection and maintenance. [ABSTRACT FROM AUTHOR]

This paper investigates novel dynamic phenomena of interspersed railway tracks. The interspersed method is commonly carried out by spot-replacing old timber sleepers with new concrete sleepers. Although this interspersed approach provides a short-term solution, such method has a negative effect on the long-term performance of railway tracks. It is evident that the performance of interspersed tracks can quickly deteriorate after some years. As a result, this paper is the first to evaluate dynamic responses of the interspersed track caused by a moving train load in order to understand the root cause of swift track deterioration. Interspersed track models in three-dimensional space have been developed using a finite element package, STRAND7. The model was validated earlier with experimental results. Parametric studies have been conducted to evaluate dynamic responses of the interspersed railway tracks, including dynamic displacement, frontal uplift, rear uplift and accelerations of rail over sleeper, rail at midspan, sleeper at rail seat, and sleeper at midspan. Dynamic amplification phenomena are highlighted as they convey a new insight into dynamic phenomena identifying the real source of track deterioration. [ABSTRACT FROM AUTHOR]

Modern railway tracks require electrification to power the trains and signaling systems to detect near real-time location of trains on railway networks. Such systems require the rail to carry and return the residual electricity back to substation, while enable signals to transfer within a track circuit. This track circuit requires rail joints to divide and insulate each loop of the circuit. Such the rail joints often generate impact transient dynamics to track systems. This paper presents the filed investigation into the vibration attenuation characteristic of under sleeper pads (USPs), which are the component installed under the concrete sleepers generally to improve railway track resilience. The field trial is aimed at mitigating rail joint impacts in a heavy haul track under mixed traffics. ‘Big Data’, obtained from both the track inspection vehicle and the sensors installed on tracks, demonstrate that track surface quality (top) of the section was improved after the track reconstruction. Fourier analysis results showed that the track surface (or vertical deviation) tends to deform at larger displacement amplitude and resonates at a lower wavelength of track roughness. Interestingly, the operational pass-by vibration measurements show that the USPs has resulted in an increased vibration of both rail and sleeper with USPs. Although the studies have found that the sleepers with USPs tend to have lesser flexures, the field data also confirms that a railway track with USPs could experience a large amplitude vibration, especially when excited by a high-frequency impact force. These dynamic behaviours imply that the use of soft to moderate USP could potentially induce dilation of ballast whilst the use of hard USP may reduce sleeper-ballast friction. In the end, these could then weaken lateral track stability over time. [ABSTRACT FROM AUTHOR]

Railway sleepers are safety-critical and essential components in a ballasted railway track system. Sleepers could principally be made of different materials, such as, timber, steel, concrete, composite and plastic. The deterioration process of sleepers depends largely on the materials of which they are made. The most popular material for manufacturing sleepers nowadays is concrete. In very recent years, a new type of railway sleeper has been developed using composite and plastic materials. These plastic sleepers have been trialled as bridge transoms and, to a limited extent, as switch and crossing bearers. A limited application of composite (a combination of cement, steel and plastics) to bridge transoms can also be seen. At present, there is no unified design method or standard for these new plastic and composite sleepers and bearers. The lack of design information can compromise public safety. This paper thus highlights the design aspects for plastic and composite sleepers in comparison with traditional materials. It reveals that limit states design concept is the most optimal approach for sleeper design and manufacture. The insight will help rail asset owners and managers establish predictive and condition-based track design and maintenance. [ABSTRACT FROM AUTHOR]

As the crosstie beam in railway track systems, the prestressed concrete sleepers (or railroad ties) are principally designed in order to carry wheel loads from the rails to the ground. Their design takes into account static and dynamic loading conditions. It is evident that prestressed concrete has played a significant role as to maintain the high endurance of the sleepers under low to moderate repeated impact loads. In spite of the most common use of the prestressed concrete sleepers in railway tracks, there have always been considerable demands from rail and track engineers to improve serviceability and functionality of concrete sleepers. For example, signalling, fibre optic, equipment cables are often damaged either by acute ballast corners or by tamping machine operation. There has been a significant need to re-design concrete sleeper to cater cables internally so that they would not experience detrimental or harsh environments. Accordingly, this study is the world first to experimentally investigate the effects of holes and web openings on structural behaviours of concrete sleepers under rail loading condition. The modified compression field theory for ultimate strength behaviours of concrete sleepers will be highlighted in this study. The outcome of this study will enable the new design and calculation methods for prestressed concrete sleepers with holes and web opening that practically benefits civil, track and structural engineers in railway industry. [ABSTRACT FROM AUTHOR]

Prestressed concrete sleepers (or railroad ties) are structural members that distribute the wheel loads from the rails to the track support system. Over a period of time, the concrete sleepers age and deteriorate in addition to experiencing various types of static and dynamic loading conditions, which are attributable to train operations. Recent studies have established two main limit states for the design consideration of concrete sleepers: ultimate limit states under extreme impact and fatigue limit states under repeated probabilistic impact loads. It was noted that the prestress level has a significant role in maintaining the high endurance of the sleepers under low to moderate repeated impact loads. This experimental investigation was aimed at static and dynamic load rating of aged railway concrete sleepers after service. Fifteen sleepers were extracted from a heavy haul rail network for testing using experimental facilities at the University of Wollongong (UoW), Australia. The structural evaluation program included quasi-static bending tests, dynamic impact tests, and tests to establish the current level of prestress in the steel wires using the dynamic relaxation technique. Two of the sleepers were evaluated for the level of prestressing forces in accordance with Australian Standards. Through diagnostic tests, the results of quasi-static bending tests produced the in-track bending capacities of sleepers that can be combined with the moments and forces anticipated over the next ten years to predict performance of the sleepers on a heavy haul coal line. The dynamic tests simulating the ability of concrete sleepers to resist extreme loading events due to heavy impact loads demonstrated that the sleepers in-track are likely to be able to resist the planned increased traffic without catastrophic failure over the next decade. Final conclusions suggest that there should be a routine test program every five years to ascertain the load rating of clustered sleepers and their fastening system in the heavy haul track system. [ABSTRACT FROM AUTHOR]

There is no doubt that the use of waste rubber in concrete applications is a genius alternative because Styrene is the main component of rubber, which has a strong toxicity and is harmful to humans. Therefore, it will significantly reduce impacts on the environment when waste rubber can be recycled for genuine uses. In this paper, the dynamic properties of high-strength rubberised concrete have been investigated by carrying out various experiments to retain the compressive strength, tensile strength, flexural strength, electrical resistivity, and damping characteristics by replacing fine aggregates with micro-scale crumb rubber. Over 20 variations of concrete mixes have been performed. The experimental results confirm that a decrease in the compressive strength can be expected when the rubber content is increased. The new findings demonstrate that the high-strength concrete can be enhanced by optimal rubber particles in order to improve splitting tensile and flexural strengths, damping properties, and electrical resistivity. It is therefore recommended to consider the use of rubberised concrete (up to 10 wt. % crumb rubber) in designing railway sleepers as this will improve the service life of railway track systems and reduce wastes to the environment. [ABSTRACT FROM AUTHOR]

Abstract Prestressed concrete sleepers are the most commonly used type of railway sleepers in ballasted railway track. They have a strong influence on track performance, track stiffness and railway safety. Reportedly in many railway lines (especially in heavy-rail networks), many prestressed concrete sleepers have failed due to rail seat abrasion (RSA). RSA is a wear deterioration of the concrete underneath the rail that results in various problems such as loss of fastening toe load, gauge variation, improper rail cant, and eventually loss of rail fastening. In addition, the RSA will directly decrease the capacity of worn concrete sleepers. However, to the best of authors' knowledge, there were very few studies that quantitatively examined the effects of RSA on the structural capacity of the prestressed concrete sleepers. In this paper, a numerical study is executed to evaluate the load-carrying capacity of a prestressed concrete sleeper using LS-DYNA. The nonlinear model was validated firstly based on both theoretical analyses and experimental results in accordance with Australian Standard. Using the validated finite element model, the influences of different wear depth of RSA are investigated; and different compression strength and tensile strength of concrete and the prestress losses are highlighted. The outcomes of this study lead to better insight into the influences of RSA more clearly and improve track maintenance and inspection criteria. Highlights • Nonlinear FEM for railway sleeper failures is developed. • Three dimensional finite element models have been established using material nonlinearities. • Experimental and design data have been used to rigorously validate the model results. • Failure modes of sleepers with abrasion are comprehensively identified. • Structural capacity of the sleepers depends largely on the abrasion types and severity. • The new insight into failure mechanisms will help track engineers to better monitor and maintain sleepers in ballasted track environments. [ABSTRACT FROM AUTHOR]

A number of composite railway sleeper technologies have been developed but their applications in rail tracks are still limited. This paper rigorously reviews the recent developments on composite sleepers and identifies the critical barriers to their widespread acceptance and applications. Currently the composite sleeper technologies that are available ranges from sleepers made with recycle plastic materials which contains short or no fibre to the sleepers that containing high volume of fibres. While recycled plastic sleepers are low cost, the major challenges of using this type of sleepers are their limited strength, stiffness and dynamic properties which in most cases, are incompatible with those of timber. On the other hand, the prohibitive cost of high fibre containing sleepers limit their widespread application. Moreover, limited knowledge on the historical long-term performance of these new and alternative materials restricts their application. Potential design approaches for overcoming the challenges in the utilisation and acceptance of composite sleeper technologies are also presented in this paper. [ABSTRACT FROM AUTHOR]