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High solvent recovery and monomeric sugar yield are essential for a viable biochemical conversion technology. The SO2-ethanol-water (SEW) or AVAP® process has great potential to produce easily fermentable pulp fibers and sugars dissolved in the spent liquor stream. The SEW fractionation process is evaluated for delignification, xylan removal and potential reactions between ethanol and sugarcane straw (SCS) carbohydrates. α-ethyl-xyloside (aEX) and β-ethyl-xyloside (bEX) formed by reaction of ethanol with xylose are quantified. The fractionation experiments are carried out at 135°C, 145°C, and 155°C for 20-120 min at fixed liquor composition (SO2/EtOH/H2O = 12:44:44, w/w) and liquor to feedstock ratio (4 l kg-1). The results are interpreted in terms of combined severity factor (CSF). Maximum ethyl xylosides (EX, or sum of aEX and bEX) and monomeric xylose concentrations are observed at CSF of 2.4 ± 0.1. The maximum amount of EX in spent liquor accounts for nearly 1.4% of EtOH (feedstock basis). The implications for downstream recovery of EtOH and sugars from the spent liquor are discussed. [ABSTRACT FROM AUTHOR]

The objective of this study is to develop a process for conditioning spent liquor produced by SO2-ethanol-water (SEW) fractionation of spruce wood chips for fermentation to butanol, ethanol and acetone/isopropanol, i.e., by means of the so called acetone-butanol-ethanol (ABE) process using Clostridia bacteria. This study serves as part of an overall project aiming at the development of economic processes for producing chemicals and biofuels from mixed forest biomass via SEW fractionation and ABE fermentation technologies. [ABSTRACT FROM AUTHOR]

The overall target of this project, called Bioforest, is to develop an economic process for the production of commodity chemicals from mixed forest biomass, consisting of logging residues of hardwoods (HW) and softwoods (SW) and also from recycled fibers. The aim is to dissolve the biomass lignin and to produce monosugars based on hemicelluloses and hydrolyzed cellulose in high yield. The hydrolyzate could subsequently be converted into chemicals by modified acetone-butanol-ethanol fermentation. Here, the total mass balances of SO2-ethanol-water fractionation of different types of biomass feedstocks, such as SW and HW biomass, and deinked pulp are presented. Chemical composition of the feedstocks, solid residues (pulps) and spent liquors of fractionation were analyzed to gain more understanding about the fractionation procedure. The analysis was focused on carbohydrates, lignin, ash, acetyl groups and sugar degradation products. It was also examined if all feedstocks could be treated simultaneously in one digester because a larger feedstock supply within an economic transport radius improves the viability of the process. The fractionation approach was successful and it can be concluded that the method presented is very versatile for future applications in lignocellulosic biorefineries. [ABSTRACT FROM AUTHOR]

SO2-ethanol-water (SEW) pulping is a promising fractionation process for lignocellulosics to produce pulp and value-added chemicals as a contribution to the concept of forest biorefinery. The presence of SO2 leads to dissolution of hemicelluloses in high yield mostly as monomeric sugars, while lignin becomes soluble through sulfonation. After lignin removal, the dissolved sugars may be used as feedstock for fermentation to ethanol or butanol. SEW pulping may be considered a hybrid between solvent pulping (organosolv pulping by solvolysis) and acid sulfite pulping. Absence of an inorganic base leads to simplification of the recovery cycle. Furthermore, alcohol increases the impregnation rate of dissolved SO2 into wood, so that a separate impregnation phase is not necessary. Also, the presence of SO2 allows cooking of softwoods, while ethanol pulping is limited to hardwoods. Thus, SEW pulping may be applied to a wide variety of lignocellulosics at lower temperatures and similar cooking times than those used in kraft pulping. In the present study, SEW pulping experiments were performed on spruce chips at cooking temperatures of 135–165°C with a 12% SO2 solution at a liquor-to-wood ratio of 6:1 l kg-1. The effect of cooking temperature and time on kappa number, yield, and intrinsic viscosity of the pulp was determined. Based on these results, the kinetics of delignification, hemicelluloses removal, and cellulose hydrolytic destruction were established. [ABSTRACT FROM AUTHOR]