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Electricity and gas-based heat treatment of metal is an energy-intensive process. To mitigate the use of such high-grade energy, the concept of an open volumetric air receiver-based solar convective furnace (SCF) system is developed for the heat treatment of metal. This system includes an in situ waste heat recovery mechanism. This paper presents a Joule heating-based, controlled, experimental assessment of a laboratory-scale, retrofitted, SCF system for generating benchmark data. The reported measurements illustrate the heat transfer for (a) the charging and discharging process of thermal energy storage and (b) the two-stage heat treatment of metal with an in situ heat recovery process. The overall system efficiency, including heat recovery, heat storage, and heat transfer, is found to be 24%. Thus, the SCF system can serve as a viable alternative to an electrical energy-based heat treatment furnace. [ABSTRACT FROM AUTHOR]

The open volumetric air receiver (OVAR) based systems can be used for metals processing operation, such as, the heat treatment of aluminum. Some important aspects, related to the technology adaptation, are (a) the selection of receiver design, (b) the integration of an application, based on hot air, with an OVAR, and (c) mitigation of dust deposition in the porous absorber of an OVAR. Therefore, the presented aspects are (a) literature review on the porous absorbers for OVARs, (b) literature review on solar furnace, and an innovative OVAR‐based solar convective furnace (SCF) for the heat treatment of aluminum, and (c) mechanism of transport and deposition of dust in an absorber pore. These reveal that (a) the design improvements are required, to enhance the thermal efficiency of OVARs, for an input power to air mass flow rate ratio exceeding 900 kJ/kg, (b) the SCF system, based on OVAR, is plausible, and (c) the dust deposition in an absorber pore may be mitigated. The findings will be useful for deployment and operation of the OVAR based systems in arid deserts. This article is categorized under:Solar Heating and Cooling > Science and Materials [ABSTRACT FROM AUTHOR]

Transient and steady‐state characteristics of the natural circulation loop are studied using various water‐based tri‐hybrid (different nature and shaped nanoparticles) nanofluids. Effects of input power, loop inclination and loop aspect ratio on the mass flow rate, effectiveness, and entropy generation rate are studied. Results disclose that tri‐hybrid nanofluids reduce the oscillation and attain steady state faster than water. Effectiveness increases and entropy generation rate decreases by using tri‐hybrid nanofluids. Nanoparticle shape has found a significant impact. Al2O3 + Cu + CNT/water shows the best performance. The mass flow rate increases with input power, loop aspect ratio, whereas, reduces with loop inclination. Effectiveness decreases and then increases with input power, whereas increases with loop inclination and decreases with loop aspect ratio. Entropy generation upsurges with input power and loop inclination, whereas decreases with loop aspect ratio. Loop aspect ratio of 1.5 to 3 is found suitable for better performance. [ABSTRACT FROM AUTHOR]

It is necessary to investigate the relative effect of various phenomena before neglecting the same for simulating the single-phase natural circulation loop to obtain an acceptable prediction. Hence, the present study focuses on the validation and effect of different assumptions related to Boussinesq approximation, property variation, bend effect, heat loss, axial fluid and wall conduction on the transient and steady-state characteristics. Effect of assumptions for different working fluids (water, brines and hybrid nanofluids), and assess the effect of different heat flux distributions, like uniform, linear, non-linear, sinusoidal and Gaussian, applied to heater are also explored. Mass flow rate (predicts heat transport capability), effectiveness (predicts heat transfer ability) and entropy generation rate (predicts irreversibility) are evaluated. The results disclose that the Boussinesq approximation with constant other properties under-predicts the steady-state mass flow rate and effectiveness and over-predicts the entropy generation rate. This assumption cannot be applied for all working fluids. The fluid and solid conduction is the crucial parameter for simulating transient characteristics. Gaussian heat flux distribution shows the highest mass flow rate and non-linear increasing heat flux shows the highest effectiveness and entropy generation rate. This study will help to consider reasonable assumptions for the numerical simulation. [ABSTRACT FROM AUTHOR]

This paper aims at (a) comparative assessment of the different volume of fluid (VoF) based numerical schemes for a rising, single air bubble in isothermal liquid (water) layers and (b) investigation of bubble rise in thermally stratified liquid (therminol) layers. For numerical investigation of bubble rise in isothermal liquid layers, three available numerical schemes, Upwind, Quadratic Upstream Interpolation for Convective Kinematics (QUICK) and Monotonic Upwind Scheme for Conservation Laws (MUSCL) schemes, combined with the pressure-velocity coupling(p-v) approaches, such as, Pressure Implicit with Splitting of Operators (PISO) and Semi Implicit Method for Pressure-Linked Equations (SIMPLE), are considered. The wake analysis revealed that the region of influence grows beyond 10 times the diameter of the bubble. Moreover, based on the comparative assessment, MUSCL scheme with PISO is selected, for investigating the bubble rise in thermally stratified therminol layers. Based on these investigations, a 3D diagram, describing bubble shape as f (Ra, Eo, Ga), is proposed, and a new insight to the micro-convection, inside the rising bubbles is provided. Furthermore, a time-scale analysis is performed to describe the heat transfer mechanisms, (a) inside air bubble, and (b) between air bubble and the external surrounding liquid. Thus, the findings will be useful for the design of heat exchangers or cooling devices, which rely on the heat transfer augmentation with rising air bubble. [ABSTRACT FROM AUTHOR]

Transient analysis of vertical heating and horizontal cooling rectangular single-phase natural circulation loop with various water-based hybrid nanofluids (Al 2 O 3 + Ag, Al 2 O 3 + Cu, Al 2 O 3 + TiO 2 , Al 2 O 3 + CNT, Al 2 O 3 + Graphene) with 1% volumetric concentration is studied numerically. Temporal fluctuation and time required to attain the steady-state, transient mass flow rate and energy-exergy performance parameters (effectiveness and total entropy generation) using hybrid nanofluids are compared with water. The effect of power input and geometry parameter (diameter and height) of the loop on transient performances is studied as well. The result reveals that the fluctuation of mass flow rate and time required to attain the steady-state are less for hybrid nanofluids as compared to water. However, platelet and cylindrical shaped nanoparticles yield a lower stability as compared to spherical shaped. The mass flow rate is enhanced with hybrid nanofluids, except Al 2 O 3 + CNT and Al 2 O 3 + Graphene, as compared to water. The energy-exergy performance of hybrid nanofluids is higher than water. The maximum increment in mass flow rate is shown by Al 2 O 3 + Ag hybrid nanofluid (3%), whereas Al 2 O 3 + Graphene shows the highest increment in effectiveness (25.4%) and highest decrement in total entropy generation (14.3%) as compared to water. Smaller diameter and lower height of loop are found preferable for the flow stability. [ABSTRACT FROM AUTHOR]