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A composite silicone emulsion-biomass polymer paper-based barrier coating material with high barrier performance was prepared by double-layer coating, and the material was tested for oil repellency. The composition-structure-property data set of the paper-based barrier materials was constructed based on the experimental data. An adaptive neuro-fuzzy inference system (ANFIS) was used to construct a prediction model of the coating structure in high-temperature environments to achieve quantitative analysis of the barrier performance in high-temperature environments. The ANFIS prediction model was constructed based on two algorithms, the grid partitioning algorithm and the subtractive clustering algorithm, and the accuracy of the model determined by the two algorithms was compared for training, validation and testing of this experimental data. The results showed that the prediction model of the grid partitioning method had a better fit with the experimental data, with a root mean square error (RMSE) value of 7.00383 and a R-squared (R2) of 0.9644 between the model prediction data and the actual data. [ABSTRACT FROM AUTHOR]

Based on the requirements of resource conservation and environmental development, an important factor for paper‐based materials to be able to completely replace plastic materials in the packaging field is their ability to achieve high‐barrier performance, especially thermal barrier performance under extreme working conditions. In this paper, we report the preparation of paper‐based high‐barrier materials utilizing silicone modified acrylate emulsions as coatings, followed by a comprehensive analysis of their application performance. The test results show that the Cobb value reaches 15.71 g/m2, the Kit grade reaches up to 10, and can slow down the penetration rate of castor oil at 80°C within 24 h. Based on our characterization results, we have constructed a microscopic model of paper‐based barrier material and analyzed the barrier mechanism of silicone emulsion coated paper from a molecular perspective. These findings offer valuable insights into the preparation of paper‐based barrier materials, providing process methods and application data. [ABSTRACT FROM AUTHOR]

This work evaluates the effect of spray-coating papers using cellulose nanofibrils (CNFs) and nanoclay (NC) on the mechanical and barrier properties for application such as reinforced packaging bags. Sack kraft papers of 60 g m−2 (C60) were coated with combinations of CNFs and CNFs + NC, varying the number of layers on the internal face (IF) and external face (EF) of the paper. Their properties were compared to uncoated sack kraft papers with basis weight of 60 g m−2 (C60), 80 g m−2 (C80) and 120 g m−2 (C120). The amount of CNF/NC deposited was ~ 20 g m−2 while the CNF layer deposited was ~ 10 g m−2 on the sack papers. Increase in the number of layers deposited decreased the water vapor transmission rate (WVTR) compared to C60. CNF layer had lower contact angles on the coated papers than CNF/NC layer. The coated papers also showed a 44–66% increase in tensile index when compared to C120. Papers coated with 2 layers of CNFs and 1 layer of CNFs /NC achieved the same tensile index as C120 and the layers also resulted in higher values of Young's modulus (38–56%) when compared to C60. Spray-coating, with the appropriate layers, improved the mechanical and barrier properties of the coated papers, and is a possible alternative to producing papers with lower basis weight and using renewable raw materials. Additionally, the mixture of two hydrophilic components, such as nanofibrils and NC can result in a coating with more hydrophobic characteristics. [ABSTRACT FROM AUTHOR]

The poor barrier of cellulosic paper against water vapor and oil limits its wide application as a packaging material. Lamination, extrusion, and dispersion coating are applied on paper surface to improve barrier properties. Dispersion coating can be applied to paper surface on line during paper preparation using rod coater. In the present study, an attempt has been made to increase the process speed of coating preparation by single-step process at varying pigment concentration. Coating dispersion was applied on kraft paper using laboratory rod coated and dried in hot air oven at 80°C for 5 min. Furthermore, thermal stability, water vapor barrier properties, and grease resistance of PVOH/kaolin and PVOH/talc-coated paper were studied. Additionally, the effect of single layer and bilayer coating on paper properties was also studied. Permeability model was used to predict the orientation of pigments to the surface of paper. Viscosity of both kaolin and talc-based dispersion increased with the increase in pigment concentration. Thermal studies showed that at 600°C residual mass (%) of PVOH film increased from 0.6 to 9.89% and 15% with the addition of 25% (by weight) kaolin and talc pigment. At high pigment concentration (40–50%, by weight), the highest reduction in WVTR was observed for both the pigments. Excellent coverage of paper surface and high grease resistance was observed for all coating formulations. Our study showed that talc provides better thermal and barrier properties to coated paper than kaolin. [ABSTRACT FROM AUTHOR]

The use of non-degradable plastic mulch film causes significant environmental pollution and poses a threat to human and ecological safety. To address this issue, a viable solution is to develop bio-based and biodegradable paper mulch films to replace non-biodegradable ones in agricultural soils. In this study, a green and straightforward process was used to synthesize lignin-based polyurethane (LPU), which was then coated on cellulose paper (CP) of low basis weight of 30 g/m2 to fabricate a composite LPU/CP mulch film. An ultra-thin and lightweight LPU/CP mulch film was successfully fabricated with basis weight, thickness, and specific density of 40 g/m2, 80 µm, and 0.5 g/cm3, respectively. It was observed that surface coating was very effective in improving the physical strength of composite film as indicated by the improvement of tensile index from 19.3 N·m/g of CP to 65.0 N·m/g of LPU/CP mulch film. Moreover, LPU/CP mulch film presented excellent water resistance properties as suggested by the water contact angle of 107° and the water vapor transmission rate of 639.3 g/m2·day. LPU/CP mulch film also shows a balance between degradability and durability that it starts to break down into fractions after being buried for 28 days as a result of microbiological degradation. This work provides a feasible technology for fabricating eco-friendly, cost-effective, and biodegradable paper mulch film. [Display omitted] • Lignin-based polyurethane was successfully synthesized. • LPU/CP mulch film was fabricated through LPU coating on cellulose paper. • LPU/CP mulch films showed excellent water resistance, water vapor barrier and thermal insulation performance. • Degradability and mechanical strength of LPU/CP is beneficial to agricultural application. [ABSTRACT FROM AUTHOR]

Nanoplastics (NPs, <1 µm) pose greater risks due to their increased absorption rates in biological systems. In this study, we investigated the release of NPs from paper cups and microwavable food containers coated with low-density polyethylene (LDPE) and polylactic acid (PLA). For disposable paper cups, we found that LDPE-coated cups released up to 26-fold more NPs (maximum 1.9 × 107 per cup) than PLA-coated ones. The NPs release from LDPE-coated cups was increased at high temperatures above 80 °C, and further increased by physical agitation. However, negligible NP release was observed when the inner coating thickness exceeded 1 mm. For microwavable food containers, those with PLA coatings were more susceptible to the effects of microwave. Depending on the cooking time, we noticed a significant difference (up to 40000 times) in the number of released NPs between LDPE and PLA coatings. Additionally, higher microwave power level led to an increase of NPs, even with constant total energy input. Considering the release of NP, PLA coatings for disposable paper cups and LDPE coatings for microwavable food containers seem more suitable. Furthermore, our results suggest that multi-use cups significantly reduce NPs release due to their material thickness, making them a safer alternative to disposable ones. [Display omitted] • Generation of up to 1.9 × 107 nanoplastics in LDPE-coated cup. • Vulnerability to nanoplastics for PLA-coated microwavable food containers. • Negligible nanoplastics detected in reusable products (thickness > 1 mm). [ABSTRACT FROM AUTHOR]

In response to food packaging improvements, this study investigates changes in mechanical and thermal barrier properties of pigment-based paper coatings when cellulose nanocrystals (CNC) and cellulose nanofibers (CNF) are added to the formulation. Stable dispersions of all coating components were formed between pH 7–9 (zeta potential > |30 mV|) except CNF, which favored stable dispersions at higher pH. Hydrodynamic diameters (Dh) of CNC and CNF decreased when interacting with calcium carbonate ions (Ca2+ and CO32-); however, latex binder and dispersant diameters were unaffected by the presence of CaCO3 in solution. Thermal barrier performance was quantified by measuring ΔT across coated samples, with and without nanoparticle additives. Both CNC and CNF additives significantly contributed to the ΔT measured, with the best result recorded for 2 wt% CNF, pH 7, and a drying rate of 25 °C/min. This sample recorded 37 ± 6 °C higher than the ΔT for baseline coatings (without additive). Dynamic mechanical analysis (DMA) showed a higher storage modulus for all samples containing CNC and/or CNF compared with the baseline coating, suggesting a material with greater resistance to deformation from applied load. Higher dissipation energy was also observed; however, lower tan delta values suggest improved mechanical properties with both additives. [ABSTRACT FROM AUTHOR]

Nano-TiO2, nanoclay, and cellulose nanocrystals (CNC) were each introduced into calcium carbonate coatings common in paper/paperboard applications, to investigate improvements in thermal barrier performance and hydrophobicity. An in-house apparatus was built in which the temperature was measured on both sides of a coated cellulose substrate in the presence of a constant, applied thermal load. Hence, a temperature difference (ΔT) across the coated substrate was recorded for each coated sample. Thermal conductivity (k), contact angle (CA) and critical surface energy (σc) of the coated samples were also measured. In all cases, the presence of the nanoparticle (NP) additives to the calcium carbonate coatings improved the thermal barrier performance (increased ΔT and reduced k), and showed mild enhancement in the CA compared with coated samples that did not have NP added to the coating. Specifically, with the introduction of 2% CNC into the calcium carbonate coating, ΔT increased by 28.3 °C; k reduced by 0.0142 W/m K; and CA increased by 23°. The effects of thermal load application on the coated sample caused an increase in surface porosity of 7% and a reduction in σc by 13.0 mN/m, potentially indicating a loss of mechanical integrity. Thermal barrier and hydrophobic improvements were less successful with nanoclay additions to the calcium carbonate coatings, however the σc remained constant after thermal load application, indicating a more robust surface against applied heat. This study adds significant information to the little-studied field of thermal barrier improvements to paper coatings for food packaging applications. [ABSTRACT FROM AUTHOR]

Abstract It seems that the results obtained by the so-called Khater method contain computational or print errors. We look at this issue from a different point of a view, namely, from a theoretical side. We prove our claim by a formal direct approach instead of back substitution (trial and error) approach. [ABSTRACT FROM AUTHOR]

In this paper, the reentry phase of the Aerospaceplane is taken as the research object, and the performance parameters of the reusable rocket of a private company are analyzed. Aiming at the guidance and control scheme of the spacecraft returning to the reentry trajectory in the real environment, the original natural algorithm is optimized by considering various reentry flight constraints, and the improved original natural algorithm is used to optimize the reentry trajectory of the Aerospaceplane. We obtained two types of reentry trajectories in the presence of large flight-restricted areas, the "S-type" trajectory and the "spiral-type" trajectory, and obtained data on various influencing factors. The results showed that the basic state parameters of the spiral trajectory optimized using the improved original natural algorithm after adding constraints met the constraint conditions. The aerodynamic heating rate and overload of the spiral reentry trajectory were to some extent greater than those of the S-type trajectory. Under the increasingly stringent requirements of the aerospace environment, new requirements were put forward for the thermal protection system to meet the wider environmental situation. This paper uses the improved original natural algorithm for the first time and applies it to the field of aerospace reentry and entry and adds more constraints to this algorithm for computation. Besides, for the first time, the macroscopic nature of trajectory types is used as a comparative element for parameter comparison, providing a reference basis for selecting trajectory optimization directions from the macroscopic perspective of trajectory types. [ABSTRACT FROM AUTHOR]

Currently, petrochemical plastics dominate the food service industry due to their good mechanical properties and barrier against heat, water vapor, carbon dioxide, and oxygen. This widespread use is not only harmful to humans but also to the ecosystem as synthetic plastics disrupt ecological balance and deplete petroleum-based oil resources. Researchers and manufacturers are continuously addressing this problem by developing bio-based alternatives that provide numerous advantages including structural flexibility, biodegradability, and effective barrier properties. However, the high cost of production and unavailability of equipment for batch processing impede the potential for widespread manufacturing. Natural fibers mixed with bio-based adhesives derived from plants provide one of the biggest potential sources of bio-based materials for the food container industry. Not only does this address the issue of high raw material cost but it also has the potential to become sustainable once processing steps have been optimized. In this review, the current findings of several research related to the production of bio-based disposable food containers, packaging, and composites made from bio-based materials and bio-based adhesives are critically discussed. Several properties and characteristics important to the production of food service containers and primary packaging, as well as the existing challenges and future perspectives, are also highlighted. [ABSTRACT FROM AUTHOR]

High-speed turbulence is generated when hypersonic vehicles fly in the atmosphere, which can create aero-optical effects and interfere with optical navigation and guidance systems. At the same time, the front end and optical window of hypersonic vehicles are exposed to an aerodynamic heating environment, leading to the head ablation and thermal deformation of the optical window. This further aggravates the turbulent transition process and makes the error of the aero-optical effects more difficult to predict. In this paper, the aero-optical effects under the condition of high-temperature ablation were analyzed. Ablation deformation models of both the head and optical window were established. Then, a high-speed flow field was simulated under different flight conditions. The distortion characteristics of the aero-optical effects were obtained through the photon transmission theory. The simulation results show that the ablation deformation of hypersonic vehicles under an aerodynamic heating environment aggravates the disturbance error of the aero-optical effects. Moreover, with the increase in the flight speed and the decrease in the flight altitude, the ablation deformation of the hypersonic vehicles and the aero-optical effects distortion both gradually increase. The research in this paper provides a reference for the prediction of aero-optical distortion in an aerothermal environment. [ABSTRACT FROM AUTHOR]

Context: The mechanisms for the formation of the first C − C bond and lower olefins on methanol to olefins (MTO) conversion on H-ZSM-5 had been focused in dispute. In this paper, density functional theory has been used to study the reaction mechanisms of methanol to olefins on ZSM-5. The configurations of reactants, intermediates, products and transition state of the numerous reactions involved in such a process have been optimized, as well as the elementary reactions related to these configurations were determined by the calculation of corresponding activation energy barriers and reaction heats. Here, two different kinds of the mechanisms were proposed for the formation of dimethyl ether (DME), one involving an associative interaction of two methanol molecules with the zeolite Brønsted acid sites and the other occurring via a surface methoxy species and a methanol molecule. A critical intermediate of the methoxy methyl cation was theoretically verified by the reaction of the methoxy species and dimethyl ether. Besides, it was found that the first intermediates containing a C − C bond were 1,2-dimethoxyethane and 2-methoxy-ethanolare, in which the former was formed from methoxy species with dimethyl ether and the latter was formed from methanol by onium ions((CH3)2O+CH2CH2OCH3), respectively. For the whole reaction mechanism, the results in this paper indicated that the ethene formation is more favorable than propylene formation due to the low activation energy barrier for ethene formation (123.49 vs. 162.09 kJ.mol−1). From these calculations, it would be concluded that ethene is the first alkene product that induces the occurrence of the hydrocarbon pool mechanism. Methods: All the periodic density function theory (DFT) calculations were performed by the Vienna Ab Initio Simulation package (VASP). The interaction between nucleus and valence electron was described using the pseudopotentials found in the projector augmented wave (PAW) method. PBE-D3 was used in the whole DFT calculations and CI-NEB was used to locate transition state. [ABSTRACT FROM AUTHOR]

The problem of increasing heat resistance and corrosion and erosion resistance of gas turbine units in compressor stations was solved through the development of new layered materials containing nanostructured grains. The authors carried out a destruction analysis of gas turbine units in compressor stations. It was shown that after 10–30,000 h of operation, the greatest damage occurred when the gas turbine operated in dusty environments at high temperatures (or in air environments with a high salt content). The developed layered composites include the thermal barrier and functional reinforced nanostructured layers consisting of refractory carbides and oxides. This paper describes the destruction mechanism of gas turbine units under the influence of high-temperature aggressive environments. As a result, a new formation technology for reinforced nanostructured layered composites has been developed. The developed composition makes it possible to increase the heat resistance of materials by approximately 10 times. This significantly increases the reliability and durability of gas turbine units in compressor stations. The structural and mechanical parameters of the layered nanostructured heat-resistant composites have been studied. [ABSTRACT FROM AUTHOR]

Fire is a significant cause of fatalities and property loss. In tall spaces, early smoke dispersion is hindered by thermal barriers, and initial flames with limited smoke production may be obscured by ground-level structures. Consequently, smoke, temperature, and other fire sensor signals are weakened, leading to delays in fire detection by sensor networks. This paper proposes a multi-height and heterogeneous fusion discriminant model with a multilayered LSTM structure for the robust detection of weak fire signals in such challenging situations. The model employs three LSTM structures with cross inputs in the first layer and an input-weighted LSTM structure in the second layer to capture the temporal and cross-correlation features of smoke concentration, temperature, and plume velocity sensor data. The third LSTM layer further aggregates these features to extract the spatial correlation patterns among different heights. The experimental results demonstrate that the proposed algorithm can effectively expedite alarm response during sparse smoke conditions and mitigate false alarms caused by weak signals. [ABSTRACT FROM AUTHOR]

Given the widespread use of lightweight composite wall panels in building structures, it is crucial to comprehend their seismic performance. This paper proposes a new lightweight concrete composite exterior wallboard (LCEW) featuring truss-type thermal barrier connectors (TBCs). Through the proposed static test, the damage morphology and hysteresis curve of the specimen are obtained; the hysteresis characteristics, skeleton curve, stiffness degradation, etc., are investigated; and the damage modes are summarized. The results demonstrate that the steel frame structure can effectively adapt to the use of LCEW, resulting in an approximately 20% increase in the frame structure's bearing capacity. Second, the wall panels with a uniform transverse arrangement of TBCs could not perform as well, as they could only delay the crack opening. To give full play to its effect, it should be combined with the direction of the main tensile zone of the wall panels. Meanwhile, the sliding gusset connections effectively released the frame action at the system level. [ABSTRACT FROM AUTHOR]

Hypersonic vehicles are susceptible to considerable aerodynamic heating and noticeable aerothermoelastic effects during flight due to their high speeds. Functionally graded materials (FGMs), which enable continuous changes in material properties by varying the ratio of different materials, provide both thermal protection and load-bearing capabilities. Therefore, they are widely used in thermal protection structures for hypersonic vehicles. In this work, the aerothermoelastic behaviors of functionally graded (FG) plates under arbitrary temperature fields are analyzed via a semianalytical method. This research develops a method considering the influence of thermal loading, specifically the decrease in stiffness due to thermal stresses, as well as the correlation between material properties and temperatures under arbitrary temperature fields, based on Ritz's method. The classical plate theory, von–Karman's large defection plate theory and piston theory are employed to formulate the strain energy, kinetic energy and external work functions of the system. This paper presents a novel analysis of static aerothermoelasticity of FG plates, in addition to the linear/nonlinear flutter under arbitrary temperature fields, such as uniform, linear and nonlinear temperature fields. In addition, the effects of the volume fraction index, dynamic pressure, and temperature increase on the aerothermoelastic characteristics of FG plates are analyzed. [ABSTRACT FROM AUTHOR]

Over the past few years, thermoplastic nanocomposites reinforced with different types of nanofillers have seen widespread use in the automotive, pharmaceutical, food packaging and electronic sectors. Among the different nanofillers used to fabricate thermoplastic composite–based packaging materials, nanoclay and graphene are very beneficial for producing high‐barrier packaging materials. The high aspect ratio and large surface area of both nanoclay and graphene facilitate uniform filler dispersion and tortuous path in the thermoplastic matrix, which ultimately improves the physico‐mechanical, thermal and barrier to oxygen, water vapour and light as well as antimicrobial properties, which are key requirements for packaging materials. Because graphene nanomaterials are electrically and thermally conductive, these thermoplastic nanocomposites may display excellent electrical‐, thermal‐ and microwave‐shielding capabilities, allowing them to be used in electronic packaging. This review aims to summarize the preparation and characterization of thermoplastic nanocomposites based on different types of nanoclay, graphene and graphene derivatives, as well as their prospective applications in food and electronic packaging. This review paper also discusses the factors that can affect the performance and attributes of these packaging materials, such as processing conditions, types of nanofillers, functionalization or modification of nanofillers for better filler dispersion and so forth. This paper presents a comprehensive and state‐of‐the‐art article on nanoclay‐ and graphene‐loaded thermoplastic nanocomposite–based packaging materials. [ABSTRACT FROM AUTHOR]

During the high-speed flight of a vehicle in the atmosphere, surface friction with the air generates aerodynamic heating. The aerodynamic heating phenomenon can create extremely high temperatures near the surface. These high temperatures impact material properties and the structure of the aircraft, so thermal deformation measurement is essential in aerospace engineering. This paper revisits high-temperature deformation measurement using the digital image correlation (DIC) technique under high-intensity blackbody radiation with a precise speckle pattern fabrication and a heat haze reduction method. The effects of the speckle pattern on the DIC measurement have been thoroughly studied at room temperature, but high-temperature measurement studies have not reported such effects so far. We found that the commonly used methods to reduce the heat haze effect could produce incorrect results. Hence, we propose a new method to mitigate heat haze effects. An infrared radiation heater was employed to make an experimental setup that could heat a specimen up to 950 °C. First, we mitigated image saturation using a short-wavelength bandpass filter with blue light illumination, a standard procedure for high-temperature DIC deformation measurement. Second, we studied how to determine the proper size of the speckle pattern in a high-temperature environment. Third, we devised a reduction method for the heat haze effect. As proof of the effectiveness of our developed experimental method, we successfully measured the deformation of stainless steel 304 specimens from 25 °C to 800 °C. The results confirmed that this method can be applied to the research and development of thermal protection systems in the aerospace field. [ABSTRACT FROM AUTHOR]

Due to different characteristics of ceramic coatings and superalloy substrates, it is impossible to balance surface quality and machining efficiency of thermal barrier coated superalloys by using constant parameters in electrical discharge machining. In this paper, an adaptive control (AC) method is studied, which can adaptively adjust discharge parameters in real time according to the change of material types. A short circuit detection method based on statistics of the duration of the current falling edge is proposed. And by combining it with voltage detection, discharge states of high resistance and low resistance can be both identified. Based on statistics and analysis of discharge waveforms under various discharge states, a detection method is studied to distinguish metals from insulating ceramics. An adjustment strategy of parameters that has higher sensitivity to insulating ceramics is proposed. It can ensure the real-time conversion of parameters and reduce the number of high-energy pulses acting on the ceramic surface. The waveforms of discharge gap measured with an oscilloscope show that the AC method can realize the conversion between low energy pulses and high energy pulses. The experimental results show that the AC method has much shorter machining time (5.1 min) compared with the method of small energy parameters (52 min) and has smaller maximum damage distance (58.4 μm) than the method of large energy parameters (89 μm). [ABSTRACT FROM AUTHOR]

During the flight of hypersonic vehicle, air will be decomposed and ionized due to the "friction" under ultra-high speed, thus forming a plasma layer. Because the plasma has the ability to absorb and reflect electromagnetic waves, the "black barrier" phenomenon is formed. In addition, when the hypersonic vehicle passes through the atmosphere, the surface temperature rises sharply due to aerodynamic heating, and the surface material undergoes a series of complex changes to form ablation. In this paper, the finite volume method and the laminar finite rate model are used to study the flow field velocity, pressure distribution, flow field temperature, and spatial distribution of each component of the aircraft at different Mach numbers, angles of attack, and heights. In the flow field of supersonic aircraft, N and O are mainly concentrated in the tail of the aircraft, NO is mainly concentrated in the head of the aircraft, and N2 and O2 are full of the whole space. Because of the accumulation of NO+ and O2+ in the tail of the aircraft, the charge accumulation is formed, which will further interfere with the electromagnetic wave signal. The mass fraction of N and O increases with the increase in Mach numbers, while the mass fraction of O2 decreases with the increase in Mach numbers. Different angles of attack will affect the asymmetry of the shock wave of the aircraft. In this paper, the evolution mechanism and distribution characteristics of aircraft plasma are revealed, which lay a theoretical foundation for solving the problem of black barrier and ablation. [ABSTRACT FROM AUTHOR]

The thermal protection system (TPS) represents one of the most critical subsystems for vehicle re-entry. However, due to uncertainties in thermal loads, material properties, and manufacturing deviations, the thermal response of the TPS exhibits significant randomness, posing considerable challenges in engineering design and reliability assessment. Given that uncertain aerodynamic heating loads manifest as a stochastic field over time, conventional surrogate models, typically accepting scalar random variables as inputs, face limitations in modeling them. Consequently, this paper introduces an effective characterization approach utilizing proper orthogonal decomposition (POD) to represent the uncertainties of aerodynamic heating. The augmented snapshots matrix is used to reduce the dimension of the random field by the decoupling method of independently spatial and temporal bases. The random variables describing material properties and geometric thickness are also employed as inputs for probabilistic analyses. An uncoupled POD Gaussian process regression (UPOD-GPR) model is then established to achieve highly accurate solutions for transient heat conduction. The model takes random heat flux fields as inputs and thermal response fields as outputs. Using a typical multi-layer TPS and thermal structure as two examples, probabilistic analyses are conducted. The mean square relative error of a typical multi-layer TPS is less than 4%. For the thermal structure, the averaged absolute error of the radiation and insulation layer is less than 25 °C and 6 °C when the maximum reaches 1200 °C and 150 °C, respectively. This approach can provide accurate and rapid predictions of thermal responses for TPS and thermal structures throughout their entire operating time when furnished with input heat flux fields and structural parameters. [ABSTRACT FROM AUTHOR]

The demand for the development of high-capacity, safe, and long-life secondary batteries and the interest in all-solid-state batteries are increasing. The cycle performance of solid-state batteries is limited by interfacial phenomena at the electrolyte–anode interface hindering the ion diffusions. A multifunctional aluminum oxide (specifically, Al2O3) coating was created for application on silicon-based anodes in all-solid-state lithium-ion batteries. In an all-solid-state lithium-ion battery, the electrochemical properties of Al2O3 coating were enhanced. The coating was applied to provide stable artificial solid electrolyte interphase (SEI) layers on the silicon-based anodes. Al2O3 layers not only promote the diffusion of Li+ through the Li–Al–O, but their intrinsically low electronic conductivity also limits the transmission of electrons at the contact between the anode and the electrolyte. A Si alloy–polyacrylonitrile anode was prepared using Al2O3 coating as an artificial SEI layer by radio-frequency (RF) plasma. Radio-frequency sputtering was used to create a simple and economical Al2O3 coating. The cycle properties of silicon-based anodes were enhanced by the addition of the thin amorphous aluminum oxide layer (i.e., Al2O3 coating). After 100 charge–discharge cycles, the half-cell with the Al2O3 layer delivered a discharge capacity of 502.08 mAh g−1 and a capacity retention ratio of 58.86%. After 100 cycles, the sample without the Al2O3 layer had a discharge capacity of 278.48 mAh g−1 and capacity retention of 34.34%. Cells with an Al2O3 -coated anode retained high capacity after 100 cycles. Thus, the Al2O3 -coated Si-based anodes were cycled successfully in all-solid-state half-cells to produce functional high-performance lithium-ion batteries. In this study, we employed the vacuum deposition method, radio-frequency sputtering, to deposit very thin layer of aluminum oxide on the surface of fully fabricated anodes for improved cycling properties of all solid-state battery. This layer of aluminum oxide was confirmed using advanced elemental analysis techniques. The aluminum oxide layer with 1-min coating had much-improved cycling characteristics compared with those of the sample with no coatings. Previous studies have used theoretical calculations to report that an aluminum oxide coating layer improves the stability characteristics for sulfide-based solid electrolytes. In this paper, the actual stability improvement of the sulfide-based solid electrolyte was demonstrated in terms of much improved cycling characteristics throughout the cycling test. The appropriate amount of aluminum oxide coating decreases the decomposition of solid electrolyte and also decreases the consumption of Li ions during lithiation and delithiation. This surface modification technique can be utilized to improve the cycling stability of solid-state batteries, which is one of the critical factors for the early adoption of solid-state batteries for electric vehicle applications. [ABSTRACT FROM AUTHOR]

In the flight process of a rudder wing structure in a hypersonic environment, a large temperature gradient is generated due to severe aerodynamic heating, leading to structural strength failure or ablation failure under the coupling effect of thermal stress aerodynamic force. Therefore, this paper proposes a method to study the ablation behavior of the hypersonic rudder wing structure. Based on the basic theories of hypersonic aerodynamics and structural mechanics, a fluid–solid–thermal coupling model of the rudder wing structure in a hypersonic environment is established. The temperature distribution and deformation of the rudder wing structure in the service state are obtained. In addition, the finite element analysis method based on automatic remeshing simulates the ablation of the rudder wing structure in a hypersonic environment. Under inflow conditions, the leading edge of the rudder has high temperatures and large deformation. The ablation simulation results are compared with the wind tunnel test results, and the results show that the proposed method can be applied to the study of service behavior in a hypersonic environment. [ABSTRACT FROM AUTHOR]

At an extremely high Mach number, the regenerative cooling of traditional kerosene cannot meet the requirement of the heat sink caused by aerodynamic heating and internal combustion in a scramjet propulsion system. As a supplement of traditional regenerative cooling, supercritical CO2 is regarded as an effective coolant in severe heating environments due to its excellent properties of heat and mass transportation. In this paper, the heat transfer and flow structure characteristics of regenerative cooling in a rectangular channel using supercritical CO2 are analyzed numerically using a validated model. The effect of heat flux magnitude, nonuniform heat flux, acceleration and buoyancy and flow pattern are considered to reveal the regenerative cooling mechanism of supercritical CO2 in the engine condition of a scramjet. The results indicate that the heat transfer deterioration phenomenon becomes obvious in the cooling channel loaded with relatively high heat flux. Compared with the cooling channels loaded with increased heat flux distribution, the maximum temperature increased for the channel loaded with decreased heat flux distributions. When larger acceleration is applied, a relatively lower wall temperature distribution and higher heat transfer coefficients are obtained. The wall temperature distribution becomes more uniform and the high-temperature region is weakened when the coolants in adjacent channels are arranged as a reversed flow pattern. Overall, the paper provides some references for the utilization of supercritical CO2 in regenerative cooling at an extremely high Mach number in a scramjet. [ABSTRACT FROM AUTHOR]

The study provides a numerical calculation for convection coefficients and heat fluxes due to aerodynamic heating on hypersonic vehicle which are obtained analytically and computationally for protection some thermal mechatronics systems. The heat transfer through a thin, a thick wall were analyzed in the present study. Convection coefficients and heat fluxes due to aerodynamic heating on critical surfaces of hypersonic vehicle are obtained analytically. The applicability of recovery temperature for axisymmetric configuration regions is discussed. Convection coefficient for the axisymmetric configuration region is obtained directly from axisymmetric region correlation. This paper shows and application of Crank-Nicolson scheme to solve numerically transient heat conduction problem conjugate with high speed aerodynamic heating problem. The results show good agreement with a known Lumped system method solution for a thin wall. Finally, it can use to the material design for the high speed flying body. [ABSTRACT FROM AUTHOR]

Ship painting personnel usually employ physical, hands-on training to enhance their proficiency and improve the quality of their painting. However, this method poses environmental pollution problems and has high costs. Therefore, this paper develops a ship artificial spraying simulation training system based on a Virtual Reality (VR) environment. Firstly, a artificial spraying model for a ship for personnel training is established by the relationship between the gun parameters, gun position, spraying direction, and coating thickness. A method for calculating the coating thickness and coating loss by using a frame cycle in a VR environment is proposed. And the artificial spraying model is verified from these two perspectives by a spraying test. Finally, based on the artificial spraying model, a ship spraying simulation training system is developed by combining C# and Unity3D, and a corresponding scoring mechanism is established to evaluate the spraying results. By recruiting personnel with different spraying experiences to wear VR helmets for spraying training trials, the results show that the method of using VR for spraying training can effectively improve the spraying level of operators with different spraying experiences. [ABSTRACT FROM AUTHOR]

Thermal ablation plays an important role in the aerospace field. In this paper, to study the chemical kinetics effects on heat transfer and surface ablation of the charring ablative material during aerodynamic heating, a charring ablation model was established using the finite element method. The AVCOAT 5026-39H/CG material, one typical thermal protection material used in thermal protection system, was employed as the ablative material and heated by aerodynamic heating condition experienced by Apollo 4. The finite element model considers the decomposition of the resin within the charring material and the removal of the surface material, and uses Darcy's law to simulate the fluid-flow in the porous char. Results showed that the model can be used for the ablation analysis of charring materials. Then effects of chemical kinetics on ablation were discussed in terms of four aspects, including temperature, surface recession, density distribution, and mass flux of pyrolysis gas. The pre-exponential factor and activation energy have different effects on ablation, while the effect of the reaction order is little. This paper is helpful to understand the heating and ablation process of charring ablative materials and to provide technical references for the selection and design of thermal protection materials. [ABSTRACT FROM AUTHOR]

Particulate Matter (PM) air pollution has been linked to major adverse health effects. Road transport still contributes significantly to ambient PM concentrations, but mainly due to the non-exhaust emissions from vehicles. For the first time worldwide, limits for non-exhaust emissions have been proposed by the European Union for the upcoming Euro 7 step. For these reasons, interest in brake emissions has increased in the past few years. Realistic emission factors are necessary to accurately calculate the contribution of brake emissions to air pollution but also to estimate the emissions reduction potential of new or existing technologies and improved brake formulations. This paper reviews emission factors from light-duty vehicles reported in the literature, with a focus on those that followed the recently introduced Global Technical Regulation (GTR 24) methodology on brakes in light-duty vehicles. Reduction efficiencies of non-asbestos organic (NAO) pads, brake dust filters, ceramic discs, coated discs, and regenerative braking are also discussed. Finally, the emission factors are compared with roadside measurements of brake emissions and emission inventories worldwide. The findings of this study can be used as an input in emission inventories to estimate the contribution of brakes to air pollution. [ABSTRACT FROM AUTHOR]

The Thermal Protection System, or TPS, is the layer that shields spacecraft from the extreme aerodynamic heating that occurs during re-entry and launch. We proposed an optimized design of an Integrated Thermal Protection System (ITPS) in this paper. An ITPS provides thermal protection as well as structural load-bearing capability. Thermo-chemical simulations are carried out with the help of the Fully Implicit Ablation and Thermal response program (FIAT) for better understanding of the thermo-chemical behavior of the system under the extreme conditions of a space vehicle. Similarly, a structural analysis is performed to determine the structural integrity of the proposed ITPS design. Both the thermo-chemical and structural analyses show that the proposed corrugated-core sandwich structure is viable in terms of recession, pyrolysis, and structural integrity. [ABSTRACT FROM AUTHOR]

India has abundant solar power assets. Many districts get better than expected insulation compared with different parts of the world. The essential innovation for incorporating and changing sun‐based energy into electrical energy in India depends on photovoltaic (PV) cells. Concentrated solar power (CSP) plants have barely added to the nation's general introduced solar‐based force limit. The difficulties that have restrained the development of CSP and CST are part of the discussion and potential arrangements recommended. The primary difficulties for CSP and CST are identified as the absence of a dependable direct normal irradiance database, indigenous assembling, and rivalry from PV. The after‐effects of a contextual analysis evaluated the effect of indigenous assembling and economies of scale on capital expenses and levelized cost of power. We will evaluate the current status of CSP plants in this paper. The paper shows different incorporated technologies in solar thermal application in India with indigenous manufacturing and the energy policy supporting the solar thermal analyzing the barriers to implementation of Jawaharlal Nehru National Solar Mission. Also, the techno‐economic evaluation of the CSP and CST is covered. This paper provides a framework of CSP and CST technology in India's industrial sector with their impact on goods and services provided by the sector and the cost‐effectiveness of the product and technology. Furthermore, the environmental aspects and base electrical load accumulating are researched, and various policy measures and amendments are suggested to the government from this study‐based study. [ABSTRACT FROM AUTHOR]

Thermal barrier coating (TBC) systems have presented an ongoing design issue in bids to improve the lifespan of coatings. A TBC can support an extended lifespan by repairing cracks between interfacial layers during high thermal exposure while at the same time increasing coating thickness. Two deposition techniques, atmospheric plasma spray and water-stabilized plasma spray (WSP), have been distinguished to understand mechanical and thermal performance based on their contrasting torch systems and microstructural characterization. This insight paper will underline the superiority of WSP coating and the need to leverage existing technology by optimizing better deposition parameters for future fatigue-resistant TBC production. [ABSTRACT FROM AUTHOR]

The guarded hot plate (GHP) method is a widely used technique to measure thermal conductivity of thermal insulation specimens in steady-state conditions. In this paper, an advance of GHP has been developed in the Laboratory for Thermal Technique and Fire Protection in Institute IMS. The innovative GHP has been applied for measuring thermal conductivity using additional heat flux meters. The design of this GHP is similar to the design of the plate for GHP apparatus, however, it has different design: smaller width of thermal barrier, which is filled with insulation glue. Heaters inside hot and guard plates are built from wire for thermocouples, which is a unique type of heater. Geometry of heater has been optimized inside plates to achieve uniform temperature distribution along the specimen surface. Temperature uniformity of GHP and energy balance were experimentally determined. The verification and validation results of improved GHP have been shown. The test method was validated comparing test results of thermal conductivity with results of the round-robin test. Four national companies participated in the round-robin comparison on thermal conductivity measurement by GHP method. The measurement was performed on the same specimen of thermal insulation material (expanded polystyrene) according to SRPS EN 12667 at temperatures ranging between 10-40 °C. The measured thermal conductivity of all participants in the round-robin test was input data for statistical processing according to SRPS ISO 5725-2 and ISO 13528. To evaluate the performance of the participants, the "z " score has been used. Measurements were conducted successively for all participants. Since 2020, the Accreditation Body of Serbia also approved this test method. [ABSTRACT FROM AUTHOR]

Composite insulations, such as ceramics, are commonly utilized in the turbine system as a thermal coating barrier to protect the metal substrate against high temperatures and pressure. The presence of delamination in the composite insulations may cause turbine failure, leading to a catastrophic accident. Thus, regular non-destructive testing is required to detect and evaluate insulation defects. Among the non-destructive testing techniques, the microwave technique has emerged as a promising method for assessing defects in ceramic coatings. Although the method is promising, microwave non-destructive testing suffers from poor spatial imaging, making the defect assessment challenging. In this paper, a novel technique based on microwave non-destructive testing with a k-medoids clustering algorithm for delamination detection is proposed. The representative ceramic coating sample is scanned using a Q-band open-ended rectangular waveguide with 101 frequency points that operated between 33 to 50 GHz. The measured data is transformed from the frequency domain to the time domain using an inverse fast Fourier transform. The principal component analysis is then used to reduce the dimensionality of 101 time steps into only 3 dominant attributes. The attributes of each inspected location are classified as defect or defect-free using the k-medoids clustering algorithm for accurately detecting and sizing the defects in the ceramic insulation. The results reported in this paper highlight the superiority of the k-medoids clustering algorithm in delamination detection, with an accuracy rate of 95.4%. This is a significant step forward compared to earlier approaches for identifying ceramic defects. [ABSTRACT FROM AUTHOR]

This paper is aimed at investigating the microstructure evolution of resin-based ablative materials under aerodynamic heating. The microstructure, morphology, material density, and thermophysical parameters at different positions of the material after aerodynamic heating were deeply studied. The changes in the microstructural characteristics of materials caused by complex reaction processes were investigated, including microstructural morphology, porosity, the overlap relationship between microstructural components, and the mutual positional relationship. The relationship between microstructural evolution and material heat transfer is discussed. By analyzing the heat transfer mechanism and heat transfer path of the microstructure, combing with the analysis results of the evolution of the microstructure and the physical properties of the material, multiscale heat transfer unit cell models were established to predict the equivalent thermal conductivity. Thereby, the evolution of physical properties and microstructure of resin-based ablative materials under aerodynamic heating and the relationship between microstructure evolution and heat transfer process are obtained. It can improve the accuracy of ablative heat transfer simulation. In addition, it can provide reference for the process design of ablative materials and promote the application and development of ablative materials in the field of aircraft. [ABSTRACT FROM AUTHOR]

This paper investigates the flowfield patterns and distributions of surface heat flux of the cantilevered injection system for oblique detonation engine inlets. Three-dimensional complex shock wave/boundary layer interaction and shock wave/shock wave interaction between injectors are studied by solving Navier–Stokes equations under laminar flow conditions. The results indicate that there are three possible positions of localized peak heat flux, i.e., the leading edge of the injector near the bottom, the inlet wall surface below the injector, and the downstream of the injector sidewall. All the regions of high heat flux are related to flow reattachment or stagnation. Three types of flow patterns are observed along the inlet surface, i.e., partial separation, completely regular separation, and completely nonregular separation, resulting in increasingly complex distributions of heat flux. The localized peak heat flux which appears at the leading edge and the sidewalls of the injectors can reach values dozens of times higher than the undisturbed region within the interaction region. [ABSTRACT FROM AUTHOR]

The paper presents the results of numerical simulations of high-velocity turbulent air flows in a plane channel with a variable cross section exhibiting sudden expansion with allowance for coupled heat transfer with copper plates modeling the sensitive elements of heat flux sensors. The simulations are performed for conditions of a high-enthalpy short-duration wind tunnel whose specific features are the short duration of the test regime and unsteady "falling" conditions at the model channel entrance. The wave structure of the supersonic flow, which affects the heat fluxes at the walls, is analyzed for various Mach numbers at the model channel entrance. The numerical algorithm is validated on the basis of experimental data on heating of the sensitive elements of heat flux sensors for unsteady input conditions at the channel entrance. The influence of the Mach number, static parameters, and stagnation parameters on the rate of heating of the sensitive elements located at various points in the channel is studied numerically. The heat fluxes calculated under constant and "falling" conditions at the channel entrance are compared. It is shown that the accuracy of heat flux modeling can be increased by taking into account the intensity of oscillations of the flow parameters and their changes along the channel. [ABSTRACT FROM AUTHOR]

In this paper, an adaptive neural network global fractional order fast terminal sliding mode model-free intelligent PID control strategy (termed as TDE-ANNGFOFTSMC-MFIPIDC) is proposed for the hypersonic vehicle ground thermal environment simulation test device (GTESTD). Firstly, the mathematical model of the GTESTD is transformed into an ultra-local model to ensure that the control strategy design process does not rely on the potentially inaccurate dynamic GTESTD model. Meanwhile, time delay estimation (TDE) is employed to estimate the unknown terms of the ultra-local model. Next, a global fractional-order fast terminal sliding mode surface (GFOFTSMS) is introduced to effectively reduce the estimation error generated by TDE. It also eliminates arrival time, accelerates the convergence speed of the sliding phase, guarantees finite time arrival, avoids the singularity phenomenon, and bolsters robustness. Then, as the upper bound of the disturbance error is unknown, an adaptive neural network (ANN) control is designed to approximate the upper bound of the estimation error closely and mitigate the chattering phenomenon. Furthermore, the stability of the control system and the convergence time are proven by the Lyapunov stability theorem and are calculated, respectively. Finally, simulation results are conducted to validate the efficacy of the proposed control strategy. [ABSTRACT FROM AUTHOR]

It is well known that coating spalling often occurs between the top ceramic coating (TC) and the metal bonding coating (BC) during the working process where the thermal mismatch stress between the layers plays a key role. Dynamic changes in the thermally grown oxide (TGO) between the facing and bonding layers during thermal cycling increase the thermal mismatch at the interface. The effect of oxide thickening on localized mismatch stresses under thermal cycling with different interfacial curvatures is quantitatively investigated using numerical methods in this paper. A dynamic growth model of the oxide was developed based on the consideration of the composition and morphology of the thermally grown oxide. The results show that TGO growth behavior, local stress evolution, crack initiation location, and crack propagation length are influenced by the interface curvature at the same aspect ratio. The interface between the oxide layer and the bonding layer gradually developed significant tensile to dangerous stresses during thermal cycling. These tensile stresses are predominantly distributed at the crest during the early stages of thermal exposure and gradually transferred to the near-peak (the region near the peak) and ramp regions (the region in between the peak and the valley) as the oxidation process progressed. The crack initiation and propagation phenomenon can be observed at various regions during thermal exposure. Increasing interface curvature leads to an earlier dangerous stress moment in the ramp area due to higher maximum tensile stress. Therefore, the small changes in the interface curvature severely affected the location and time of crack initiation and the crack length. [ABSTRACT FROM AUTHOR]

The influence of aerothermoelastic dynamic response on the performance of the three-dimensional hypersonic inlet is investigated in this paper. A dynamic aerothermoelastic analysis framework is developed. The reliability of the framework is verified. The effects of aerodynamic heating on the dynamic response, the effects of the aerothermoelastic dynamic response of the inlet on the flow field structure, and the performance parameters are studied. The results indicate that the static deformation of the leading edge structure is large while the vibration amplitude is small. Meanwhile, the vibration amplitude of the trailing edge structure is larger. The aerothermoelastic dynamic response changes the shock wave structure near the exit, strengthens the shock wave intensity, increases the length of the separated region, and changes the flow field of the exit. Simultaneously, the flow field structure also experiences obvious dynamic changes at different moments. The dynamic response increases the time-averaged flow coefficient, reduces the time-averaged total pressure recovery coefficient, and improves the time-averaged reverse pressure ratio. At the same time, the dynamic response leads to the fluctuation of performance parameters, especially the large fluctuation range of the reverse pressure ratio at the exit. [ABSTRACT FROM AUTHOR]

Summary: The temperature has a significant influence on the performance of lithium‐ion batteries (LiBs). Meanwhile, the heat‐generated accumulation in the battery can trigger the battery's thermal runaway. Hence, the battery thermal management system (BTMS) is essential to ensure the safe and reliable operation of the battery. This paper comprehensively reviewed key technologies of BTMS and proposed a novel digital solution to improve the battery system performance. Firstly, the heat generation mechanisms and the thermal models were reviewed. Then, this paper focuses on a review of liquid cooling thermal management methods. Simultaneously, the solid‐liquid phase change gas‐liquid phase change is also summarized in the phase change material cooling system, and a summary is presented for the existing novel phase change cooling systems. Additionally, the preheating methods to heat the LiBs at low temperatures and the emergency battery thermal barriers upon thermal runaway were discussed. Eventually, a new approach for the BTMS leveraging from the Cyber Hierarchy and Interactional Network framework is indicated and constructed the digital twin reflecting physical battery to improve the LiBs temperature control strategies. Besides, this paper provides a new direction for the design of BTMS through vehicle‐side sensing, edge computing, and cloud‐based digital twin three levels. Novelty Statement: A state‐of‐the‐art digital solution for battery thermal management system.A comprehensive review of battery thermal management methods.A novel guidance scheme for the design of a battery thermal management system. [ABSTRACT FROM AUTHOR]

This paper proposes a method to optimize the thermal barrier coat- ing thickness which has applications in Internal Combustion engine. Fuzzy logic was used to find the optimal value of coating thickness by applying Zadehs principle. This paper also discusses various steps used in the search for an elusive solution. The key steps used in this paper include fuzzification, defuzzification, and interpretation of the solution. A flow chart was developed to optimize the coating thick- ness. It also discusses the construction of a triangular membership structure and the interpolation function of LaGrange to explain the Fuzzy logic. [ABSTRACT FROM AUTHOR]

Employing phase change material (PCM) as a productivity-enriching medium in solar stills is the best source of storing the heat for a longer period in recent years. Few researchers incorporated the nanoparticles into PCM to examine the effect of nanoparticles on the productivity of a solar still. The current paper reviews the characteristic features of nanoparticles and the recent developments in the usage of nano-based PCM and pure nanoparticles as a thermal storage medium in solar stills. Nano-employed PCM is also being attracted and dragging the attention to increase the main key barrier of low thermal conductivity of PCM in industrial and household applications due to its higher solidification and melting rates. Merits of using nanoparticles and PCM with nanoparticles are presented in the article from the apex of its positive properties on solar stills for their improvement in thermal performance. Further, it showcases the use of pure nanoparticles and nanoparticles integrated with PCM which helps in increasing the PCM thermal conductivity when compared to base fluids and has been chosen as the best suitable technique (Nanoparticles) for increasing still productivity. The development of this review paper focuses on the enrichment of thermal energy capabilities of PCM using nanoparticles (or) nanocomposites that would afford to attain high productivity and improved thermal performance by different comparisons for a better understanding. [ABSTRACT FROM AUTHOR]

For more than 6 decades, thermal barrier coatings have been used to protect structural parts in both stationary and aviation gas turbines. These coatings allow the use of significant higher operation temperatures and hence increased efficiencies. In the 1970s, yttria-stabilized zirconia (YSZ) was identified as outstanding material for this application. As major deposition technologies both electron beam physical vapor deposition (EB-PVD) and atmospheric plasma spraying (APS) have been established. Although the topic is already rather old, there are still frequent activities ongoing to further improve the technology, both with respect to materials and microstructural issues also regarding the use of advanced coating technologies, especially in the field of thermal spray. The paper tries to summarize major developments in both fields, the materials and the processing focusing on thermal spray methods. The impact of both materials and processing are summarized by the results of burner rig tests for various systems. Furthermore, a short outlook on possible future directions of developments will be given. [ABSTRACT FROM AUTHOR]