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This paper proposes increasing the width of the discharge channel to improve the specific impulse of Hall thrusters. In our study, we significantly increased the achievable channel width by optimizing the magnetic circuit topology, and the design freedom of the Hall thruster was improved. A prototype of a wide-channel high-specific-impulse Hall thruster was designed and experimentally verified. The effects of channel width on the discharge process and the characteristics of an aft-loaded magnetic field Hall thruster were investigated. The high-intensity luminous region did not diffuse radially with an increase in the channel width, and the plasma was always concentrated near the channel centerline. A wider channel is more conducive for improving the propellant utilization efficiency, thereby effectively improving the specific impulse of the Hall thruster. By optimizing the discharge channel width, the upper limit of the discharge voltage was increased, and the maximum specific impulse was increased from 3170 to 3794 s, a relative improvement of 20%. The effect of the specific impulse improvement at the same discharge voltage was analyzed and discussed. The results of this study are significant for the design of high-specific-impulse Hall thrusters. [ABSTRACT FROM AUTHOR]

The theoretical specific impulse of Hall thrusters using a krypton propellant is much higher than that of those using xenon. However, the actual benefits of this improvement are limited by the difficulty in achieving krypton atom ionization, and its efficiency is much lower than that of xenon. In this study, the anode specific impulse and anode efficiency of Hall thrusters using krypton propellant were improved by adding a small quantity of xenon. A dual-channel supply of xenon and krypton was achieved by optimizing the discharge channel structure based on the design of the aft-loaded magnetic field. The effects of the xenon and krypton supply method and xenon fraction on the discharge characteristics of the Hall thruster were investigated by conducting discharge experiments using the mixed propellant. The results indicated that injecting a small quantity of xenon significantly improved the ionization of krypton, improved the ionization and acceleration efficiency of the thruster, and fully utilized the high specific impulse characteristics of krypton. Furthermore, the addition of a small quantity of xenon also significantly increased the upper limit of the discharge voltage for stable operation using krypton from 500 V. At the maximum tested xenon fraction, the maximum discharge voltage was loaded to 900 V. At a discharge voltage of 800 V, the optimal anode efficiency and anode specific impulse increased by 4.5 % and 534 s, respectively, compared with those for pure xenon propellant (with an anode efficiency of 54 % and anode specific impulse of 3034 s). The results of this study are of great significance for the design of high-efficiency, high-specific-impulse, and low-cost Hall thrusters. • A dual-channel gas supply structure is proposed, which can supply two kinds of gases into the discharge channel individually. • Thruster performance is optimal when krypton is supplied downstream and auxiliary xenon is supplied upstream. • High-voltage operating ability under krypton is greatly improved with the assistance of a small quantity of xenon. [ABSTRACT FROM AUTHOR]

Hall thrusters generally use a U-shaped insulated wall to form an annular discharge channel. As high-power and high-specific-impulse Hall thrusters develop, the disadvantages of this conventional topology—in terms of material and mechanical strength, processing, and manufacturing—are gradually being exposed. Therefore, in this study, a new wall material was employed, and its effects were investigated numerically and experimentally. A boron nitride ceramic wall was retained in the strong discharge area owing to its excellent secondary electron emission characteristics; while a metallic wall was applied upstream of the channel, forming a segmented hybrid wall. A Hall thruster with an aft-loaded magnetic field, which offers a long lifetime, was adopted for this study. The particle-in-cell simulation shows that the length of the metallic wall has a significant impact on thruster performance. The same trend was observed in the experiments. Under the optimal metallic wall length, the anode efficiency is improved by approximately 4% compared to that of the ceramic-wall-only case. The physics involved is analyzed and qualified by comparing the simulated and measured results. The findings of this study provide valuable guidance for the optimal design of high-power, high-specific-impulse Hall thrusters. • Metal-ceramic hybrid channel wall improves high-voltage performance of Hall thrusters. • Optimal length of metallic segment exists and is strongly related to magnetic field. • Too long metallic segment augments electron wall loss and then ionization loss. [ABSTRACT FROM AUTHOR]

Electric propulsion systems with high-specific impulses have replaced chemical propulsion systems in many space missions. The aft-loaded magnetic field technology of Hall thrusters moves the ionization and acceleration processes downstream of the channel by varying the magnetic field distribution. Consequently, ion bombardment of the channel walls is inhibited, and the service life of the Hall thrusters is substantially increased. However, neutral gas leaks because of the rapid diffusion near the channel outlet, where strong ionization occurs. Thus, the propellant atoms are ionized insufficiently, resulting in a decline in the performance. Therefore, an aft-loading design for the neutral gas flow field was developed to optimization distribution of the neutral gas in this study. A 1.5 kW Hall thruster was verified experimentally. The experimental results show that the aft-loaded neutral gas flow field significantly improved the ionization and acceleration processes. The propellant utilization efficiency increased by 4–8% within the discharge voltage range of 300–900 V. The ion energy distribution moved toward the high-energy direction significantly, promoting an overall improvement in the performance, with a thrust increase of 7.3–11.5 %. The anode efficiency increased from 49–57 % to 58–61 %. The results of this study are significant for the design of high-performance, long-life Hall thrusters. • The aft-loading design of gas flow is realized using the special topology of the hybrid-wall Hall thruster. • The ionization distribution of aft-loaded neutral gas flow field is concentrated in higher potential region. • The aft-loaded neutral gas flow moves the ionization region downstream of the channel. [ABSTRACT FROM AUTHOR]