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In this paper, a seven-stage high pressure centrifugal pump for water injection was taken as the research object. The steady state full flow field was numerically simulated by unstructured grid and Renormalization Group (RNG) k - ε turbulence model, and the results were verified by experiment. The flow characteristics of each flow passage component in the centrifugal pump under rated flow condition were analyzed, and the influence of wear-ring clearance flow on the full flow field was studied. The entropy production theory was applied to compare the distribution law of full flow field with and without wear-ring clearance at rated flow. The range and magnitude of the main energy loss in the pump were quantitatively analyzed. The results show that the guide vane area has the highest entropy production, which is the main energy loss part of the centrifugal pump. The existence of wear-ring clearance increases the entropy production of full flow field and has an adverse effect. The impeller wear-ring clearance has a greater influence on the full flow field than the guide vane wear-ring clearance.

The energy loss of the multi-stage centrifugal pump was investigated by numerical analysis using the entropy generation method with the RNG k-ε turbulence model. Entropy generation due to time-averaged motion and velocity fluctuation was mainly considered. It was found that the entropy generation of guide vanes and impellers account for 71.2% and 23.3% of the total entropy generation under the designed flow condition. The guide vanes are the main hydraulic loss domains and their entropy generation is about 9 W/K, followed by impellers. There are vortices at the tongue of the guide vane inlet as well as flow separations in the impellers, which lead to entropy generation. The fluid impacts the outer surface of the guide vanes, resulting in the increase in entropy generation. There are refluxes near the guide vane tongues which also increase the entropy generation of this part. The entropy generation distribution of the guide vanes and impellers was investigated, which found that the positive guide vane has more entropy generation compared with the reverse guide. The entropy generation of the blade suction surface is higher compared with the pressure surface. This study indicated that the entropy generation method has distinct advantages in the assessment of hydraulic loss.

A 3D thermal response model is developed to evaluate the thermal behavior of glass fiber/phenolic composite exposed to heat flux on one side. The model is built upon heat transfer and energy conservation equations in which the heat transfer is in the form of anisotropic heat conduction, absorption by matrix decomposition, and diffusion of gas. Arrhenius equation is used to characterize the pyrolysis reaction of the materials. The diffusion equation for the decomposition gas is included for mass conservation. The temperature, density, decomposition degree, and rate are extracted to analyze the process of material decomposition, which is implemented by using the UMATHT (User subroutine to define a material’s thermal behavior) and USDFLD (User subroutine to redefine field variables) subroutines via ABAQUS code. By comparing the analysis results with experimental data, it is found that the model is valid to simulate the evolution of a glass fiber/phenolic composite exposed to heat flux from one side. The comparison also shows that longer time is taken to complete the pyrolysis reaction with increasing depth for materials from the numerical simulation, and the char region and the pyrolysis reaction region enlarge further with increasing time. Furthermore, the decomposition degree and temperature are correlated with depths, as well as the peak value of decomposition rate and the time to reach the peak value.