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Food powders often exhibit hydrophobic surface areas. To understand the effect of corresponding wettability variations on particle floating, which critically influences powder reconstitution, we studied floating of glass beads after creating surface heterogeneity by spraying cocoa butter. Force-position curves were recorded to characterise contact line pinning.\ud \ud \ud \ud Floating of particles with surface heterogeneities comprised a dynamic phase, which to our knowledge has not been reported previously. Measured forces varied due to contact line pinning/depinning. The results indicate that the dynamic floating phase is caused by gradual depinning. Steady-state floating is reached once pinning is sufficiently pronounced.\ud \ud \ud \ud We also demonstrate that surface heterogeneities complicate theoretical predictions of particle floating. The use of sessile drop contact angles for modelling was identified as an important source of error, as weak pinning points can affect contact angles but are oftentimes overcome during floating. Moreover, local pinning effects are not necessarily represented by a sessile drop.

In this paper, a hybrid computational technique for the Direct Numerical Simulation of hydrodynamics and (convective) mixing in complex two-phase systems is presented. The hybrid Immersed Boundary and Volume of Fluid method is based upon a single-fluid approach in combination with Henry’s law for the concentration jump. The convective species fluxes are evaluated using PLIC-based geometrical advection, which is consistent with the advection of the local fluid volume fractions. Complex geometries can be accounted for and are treated with the Immersed Boundary method. Following the verification for single phase and two-phase systems, the model was used to investigate the influence of the container geometry on the mixing of a tracer due to tilting of the container. For both cylindrical and rectangular containers, an increasing tilting angle enhances the convective motion and consequently the mixing efficiency. The cylindrical geometry was found to possess a better mixing efficiency than the rectangular geometry. Keywords: Direct numerical simulation, Volume of fluid method, Immersed boundary method, Mass transfer, Henry’s law, Contact line dynamics