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This study addresses the issue of unsatisfactory smoothness in the movement of integrated internal and external cross roller bearings post-assembly, which compromises the movement flexibility of the finished bearing and fails to meet index requirements. Focusing on a specific type of precision cross roller bearing, this paper establishes a finite element explicit dynamic simulation model that takes into account the plugging position and matching relationship. A transient dynamic simulation of the roller blockage process was conducted, yielding insights into the contact pressure and deformation experienced by the roller and plug during this blockage. The results indicate that when both the taper pin are positioned centrally, and the plug matching clearance, plug sag and protruding amount, and plug rotation offset degrees are all set to 0 μm, the contact pressure between the roller and raceway, as well as the roller deformation displacement, are minimized. The plugging position and fit were subsequently validated through testing, which also measured the impact of these parameters on the roundness of the raceway surface and the bearing's friction torque. The test findings corroborate that when the taper and pin are centrally aligned, and the stopper clearance is 5 μm, with the plug sag, protrusion, and offset all at 0 μm, the roundness of the raceway surface and the bearing's friction torque reach their lowest values, thereby optimizing the stability of bearing motion. By comparing the simulation and experimental results, it is concluded that during bearing assembly, it is crucial to maintain the taper pin in a central position, control the plug matching clearance to approximately 5 μm, and ensure the plug sag, protrusion, and rotation offset amount are both at 0 μm. This approach guarantees optimal contact conditions and motion stability during operation. The findings of this research offer valuable design guidance for the selection of appropriate plugging positions and fits in precision cross roller bearings. [ABSTRACT FROM AUTHOR]

To improve the interfacial bonding between hollow microspheres (RiM01) and natural rubber (NR), the silane coupling agents γ‐aminopropyltriethoxysilane (KH550) and γ‐methacryloyloxypropyltrimethoxysilane (KH570) are used in this study as intermediate reaction platforms for the modification of (RiM01) with glycidyl methacrylate (GMA), respectively. In the process, GMA reacts with KH550 and KH570 through epoxy group ring‐opening and free radical polymerization, respectively. Different NR/RiM01@GMA composites are prepared by a mechanical blending method. The results show that the addition of GMA improves the interfacial bonding between RiM01 and NR, and enhances the vulcanization rate and cross‐linking degree of the rubber composites. When KH550 is used as the reaction platform, the tensile strength of the rubber composites increases by 24% compared to composites with unmodified RiM01, while when KH570 is used, the tensile strength increases by 18%. Additionally, the tear strength and abrasion resistance of the rubber composites increase by 13% and 15%, respectively, when KH570 is used as the reaction platform. At the same time, the filler‐matrix interaction is strongest when KH570 is used as the reaction platform, and the rubber composites exhibit the lowest rolling resistance and the best resistance to heat and oxygen aging. Highlight: Modification of hollow microspheres by grafting GMA with KH550 and KH570, respectively.Improvement of rubber composite properties after modificationGMA improves the interfacial bonding between hollow microspheres and rubber. [ABSTRACT FROM AUTHOR]