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Metal component surfaces are random textured and non-smooth. There are many stains on the surface of metal component that are similar to the gray scale of the scratches. The scratches have non-uniform gray distribution, various shapes, and low contrast in their background, posing challenges in accurate scratch detection. This paper presents a method for detecting weak scratches on metal component surfaces based on deep convolutional neural networks (DCNNs). First, a DCNN is trained using labeled scratch images. Then, the scratches and some faults are detected by the trained DCNN, and most of the faults can be removed through properly thresholding based on the size of connected regions. Finally, the scratch length united in the number of pixels is obtained by the skeleton extraction. The experimental results show that the proposed method can effectively deal with background noise, thereby achieving accurate scratch detection.

A new solution to the high-quality 3D reverse modeling problem of complex surfaces for fine workpieces is presented using a laser line-scanning sensor. Due to registration errors, measurement errors, deformations, etc., a fast and accurate method is important in machine vision measurement. This paper builds a convenient and economic multi-view stereo (MVS) measurement system based on a linear stage and a rotary stage to reconstruct the measured object surface completely and accurately. In the proposed technique, the linear stage is used to generate the trigger signal and synchronize the laser sensor scanning, the rotary stage is used to rotate the object and obtain multi-view point cloud data, and then the multi-view point cloud data are registered and integrated into a 3D model. The measurement results show a measurement accuracy of 0.075 mm for a 360&deg, reconstruction in 34 s, and some evaluation experiments were carried out to demonstrate the validity and practicability of the proposed technique.

This paper proposes a deep convolutional neural network (CNN) -based technique for the detection of micro defects on metal screw surfaces. The defects we consider include surface damage, surface dirt, and stripped screws. Images of metal screws with different types of defects are collected using industrial cameras, which are then employed to train the designed deep CNN. To enable efficient detection, we first locate screw surfaces in the pictures captured by the cameras, so that the images of screw surfaces can be extracted, which are then input to the CNN-based defect detector. Experiment results show that the proposed technique can achieve a detection accuracy of 98%, the average detection time per picture is 1.2 s. Comparisons with traditional machine vision techniques, e.g., template matching-based techniques, demonstrate the superiority of the proposed deep CNN-based one.

The non-contact three-dimensional measurement and reconstruction techniques have played a significant role in the packaging and transportation of precious cultural relics. This paper develops a structured light based three-dimensional measurement system, with a low-cost for cultural relics packaging. The structured light based system performs rapid measurements and generates 3D point cloud data, which is then denoised, registered and merged to achieve accurate 3D reconstruction for cultural relics. The multi-frequency heterodyne method and the method in this paper are compared. It is shown that the relative accuracy of the proposed low-cost system can reach a level of 1/1000. The high efficiency of the system is demonstrated through experimental results.