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Printed circuit boards (PCBs) are the main components of e-waste. In order to reduce the negative impact of waste PCBs on human health and the environment, they must be properly disposed of. A new method is demonstrated for recycling waste PCBs. It is referred to as the high-temperature thermo-mechano-chemical gasification (TMCG) of PCBs by the detonation-born gasification agent (GA), which is a blend of H2O and CO2 heated to a temperature above 2000 °C. The GA is produced in a pulsed detonation gun (PDG) operating on a near-stoichiometric methane–oxygen mixture. The PDG operates in a pulsed mode producing pulsed supersonic jets of GA and pulsed shock waves possessing a huge destructive power. When the PDG is attached to a compact flow reactor filled with waste PCBs, the PCBs are subject to the intense thermo-mechano-chemical action of both strong shock waves and high-temperature supersonic jets of GA in powerful vortical structures established in the flow reactor. The shock waves grind waste PCBs into fine particles, which undergo repeated involvement and gasification in the high-temperature vortical structures of the GA. Demonstration experiments show full (above 98%) gasification of the 1 kg batch of organic matter in a setup operation time of less than 350 s. The gaseous products of PCB gasification are mainly composed of CO2, CO, H2, N2, and CH4, with the share of flammable gas components reaching about 45 vol%. The solid residues appear in the form of fine powder with visible metal inclusions of different sizes. All particles in the powder freed from the visible metal inclusions possess a size less than 300–400 μm, including a large fraction of sizes less than 100 μm. The powder contains Sn, Pb, Cu, Ni, Fe, In, Cd, Zn, Ca, Si, Al, Ti, Ni, and Cl. Among these substances, Sn (10–20 wt%), Pb (5–10 wt%), and Cu (up to 1.5 wt%) are detected in the maximum amounts. In the powder submitted for analysis, precious elements Ag, Au, and Pt are not detected. Some solid mass (about 20 wt% of the processed PCBs) is removed from the flow reactor with the escaping gas and is partly (about 10 wt%) trapped by the cyclones in the exhaust cleaning system. Metal inclusions of all visible sizes accumulate only in the flow reactor and are not detected in powder samples extracted from the cyclones. The gasification degree of the solid residues extracted from the cyclones ranges from 76 to 91 wt%, i.e., they are gasified only partly. This problem will be eliminated in future work. [ABSTRACT FROM AUTHOR]

Printed circuit boards (PCBs) are the main components of e-waste. In order to reduce the negative impact of waste PCBs on human health and the environment, they must be properly disposed of. A new method is demonstrated for recycling waste PCBs. It is referred to as the high-temperature thermo-mechano-chemical gasification (TMCG) of PCBs by the detonation-born gasification agent (GA), which is a blend of H2O and CO2 heated to a temperature above 2000 °C. The GA is produced in a pulsed detonation gun (PDG) operating on a near-stoichiometric methane–oxygen mixture. The PDG operates in a pulsed mode producing pulsed supersonic jets of GA and pulsed shock waves possessing a huge destructive power. When the PDG is attached to a compact flow reactor filled with waste PCBs, the PCBs are subject to the intense thermo-mechano-chemical action of both strong shock waves and high-temperature supersonic jets of GA in powerful vortical structures established in the flow reactor. The shock waves grind waste PCBs into fine particles, which undergo repeated involvement and gasification in the high-temperature vortical structures of the GA. Demonstration experiments show full (above 98%) gasification of the 1 kg batch of organic matter in a setup operation time of less than 350 s. The gaseous products of PCB gasification are mainly composed of CO2, CO, H2, N2, and CH4, with the share of flammable gas components reaching about 45 vol%. The solid residues appear in the form of fine powder with visible metal inclusions of different sizes. All particles in the powder freed from the visible metal inclusions possess a size less than 300–400 μm, including a large fraction of sizes less than 100 μm. The powder contains Sn, Pb, Cu, Ni, Fe, In, Cd, Zn, Ca, Si, Al, Ti, Ni, and Cl. Among these substances, Sn (10–20 wt%), Pb (5–10 wt%), and Cu (up to 1.5 wt%) are detected in the maximum amounts. In the powder submitted for analysis, precious elements Ag, Au, and Pt are not detected. Some solid mass (about 20 wt% of the processed PCBs) is removed from the flow reactor with the escaping gas and is partly (about 10 wt%) trapped by the cyclones in the exhaust cleaning system. Metal inclusions of all visible sizes accumulate only in the flow reactor and are not detected in powder samples extracted from the cyclones. The gasification degree of the solid residues extracted from the cyclones ranges from 76 to 91 wt%, i.e., they are gasified only partly. This problem will be eliminated in future work.

A new method of producing metal powders for additive manufacturing by the atomization of free-falling melt streams using pulsed cross-flow gaseous shock or detonation waves is proposed. The method allows the control of shock/detonation wave intensity (from Mach number 4 to about 7), as well as the composition and temperature of the detonation products by choosing proper fuels and oxidizers. The method is implemented in laboratory and industrial setups and preliminarily tested for melts of three materials, namely zinc, aluminum alloy AlMg5, and stainless steel AISI 304, possessing significantly different properties in terms of density, surface tension, and viscosity. Pulsed shock and detonation waves used for the atomization of free-falling melt streams are generated by the pulsed detonation gun (PDG) operating on the stoichiometric mixture of liquid hydrocarbon fuel and gaseous oxygen. The analysis of solidified particles and particle size distribution in the powder is studied by sifting on sieves, optical microscopy, laser diffraction wet dispersion method (WDM), and atomic force microscopy (AFM). The operation process is visualized by a video camera. The minimal size of the powders obtained by the method is shown to be as low as 0.1 to 1 μm, while the maximum size of particles exceeds 400–800 μm. The latter is explained by the deficit of energy in the shock-induced cross-flow for the complete atomization of the melt stream, in particular dense and thick (8 mm) streams of the stainless-steel melt. The mass share of particles with a fraction of 0–10 μm can be at least 20%. The shape of the particles of the finest fractions (0–30 and 30–70 μm) is close to spherical (zinc, aluminum) or perfectly spherical (stainless steel). The shape of particles of coarser fractions (70–140 μm and larger) is more irregular. Zinc and aluminum powders contain agglomerates in the form of particles with fine satellites. The content of agglomerates in stainless-steel powders is very low. In general, the preliminary experiments show that the proposed method for the production of finely dispersed metal powders demonstrates potential in terms of powder characteristics.

The paper presents the results of experimental studies on the production of fine char powder from sunflower seed husks by a novel method of thermomechanical treatment with pulsed shock waves and supersonic jets of the mixture of ultra-superheated (above 2000 °C) steam and carbon dioxide, as well as the results of examination of the produced char powder in terms of its chemical, phase, and granulometric composition and structural, morphological, and texture characteristics. The objective of the research is to explore the possibility of using the resulting char powder as a sorption-active material for organic substances. It is shown that the obtained char particles and their agglomerates have an average size of 20–30 nm and 12–24 µm, respectively, have the shape of disks and ellipsoids, consist mainly of amorphous carbon (up to 56 wt%) and oxygen (up to 42 wt%), and have a specific surface area of 1.1–1.7 m2/g. It is concluded that such a char powder can be used as an absorbent for organic substances when dried and deagglomerated.

Reported in the article is further progress in the development of the novel pulsed detonation gun (PDG) technology for the conversion of organic wastes into syngas in a two-component gasifying agent (GA) containing ultra-superheated steam and carbon dioxide obtained by pulsed detonations of a natural gas–oxygen mixture at a frequency of 1 Hz. Experimental studies were carried out on a waste converter with a 40 dm3 flow reactor and two PDGs with a total volume of 2.4 or 3.2 dm3, which is approximately a factor of 6 and 4.5 less than in previous studies, respectively. The objective of the research was to find the design and operation parameters of the waste converter that provide a minimum amount of CO2 in the gasification products. Waste machine oil was used as a feedstock. It is shown that, compared with the earlier experiments with a higher average temperature of the reactor wall and with a PDG of a much larger volume, the contents of H2, CO, CH4, and CO2 in the syngas remained virtually unchanged, whereas the efficiency of the gasification process increased significantly: the use of 1 g of natural gas made it possible to gasify up to 4 g of the feedstock. It is also shown that the determining role in the gasification process of liquid feedstock is played by the feedstock residence time in the PDG rather than in the reactor. The minimum ratio between the flow rates of the GA and liquid feedstock, the minimum ratio between the flow rates of combustible gas and liquid feedstock, as well as the actual GA consumption in the gasification process are determined experimentally.

The paper presents the results of experimental studies on the production of fine char powder from sunflower seed husks by a novel method of thermomechanical treatment with pulsed shock waves and supersonic jets of the mixture of ultra-superheated (above 2000 °C) steam and carbon dioxide, as well as the results of examination of the produced char powder in terms of its chemical, phase, and granulometric composition and structural, morphological, and texture characteristics. The objective of the research is to explore the possibility of using the resulting char powder as a sorption-active material for organic substances. It is shown that the obtained char particles and their agglomerates have an average size of 20–30 nm and 12–24 µm, respectively, have the shape of disks and ellipsoids, consist mainly of amorphous carbon (up to 56 wt%) and oxygen (up to 42 wt%), and have a specific surface area of 1.1–1.7 m2/g. It is concluded that such a char powder can be used as an absorbent for organic substances when dried and deagglomerated. [ABSTRACT FROM AUTHOR]

Reported in the article is further progress in the development of the novel pulsed detonation gun (PDG) technology for the conversion of organic wastes into syngas in a two-component gasifying agent (GA) containing ultra-superheated steam and carbon dioxide obtained by pulsed detonations of a natural gas–oxygen mixture at a frequency of 1 Hz. Experimental studies were carried out on a waste converter with a 40 dm3 flow reactor and two PDGs with a total volume of 2.4 or 3.2 dm3, which is approximately a factor of 6 and 4.5 less than in previous studies, respectively. The objective of the research was to find the design and operation parameters of the waste converter that provide a minimum amount of CO2 in the gasification products. Waste machine oil was used as a feedstock. It is shown that, compared with the earlier experiments with a higher average temperature of the reactor wall and with a PDG of a much larger volume, the contents of H2, CO, CH4, and CO2 in the syngas remained virtually unchanged, whereas the efficiency of the gasification process increased significantly: the use of 1 g of natural gas made it possible to gasify up to 4 g of the feedstock. It is also shown that the determining role in the gasification process of liquid feedstock is played by the feedstock residence time in the PDG rather than in the reactor. The minimum ratio between the flow rates of the GA and liquid feedstock, the minimum ratio between the flow rates of combustible gas and liquid feedstock, as well as the actual GA consumption in the gasification process are determined experimentally. [ABSTRACT FROM AUTHOR]

The thermodynamic modeling of waste oil (WO) gasification by a high-temperature gasification agent (GA) composed of an ultra-superheated H2O/CO2 mixture is carried out. The GA is assumed to be obtained by the gaseous detonation of fuel–oxidizer–diluent mixture in a pulsed detonation gun (PDG). N-hexadecane is used as a WO surrogate. Methane or the produced syngas (generally a mixture of H2, CO, CH4, CO2, etc.) is used as fuel for the PDG. Oxygen, air, or oxygen-enriched air are used as oxidizers for the PDG. Low-temperature steam is used as a diluent gas. The gasification process is assumed to proceed in a flow-through gasifier at atmospheric pressure. It is shown that the use of the detonation products of the stoichiometric methane–oxygen and methane–air mixtures theoretically leads to the complete conversion of WO into a syngas consisting exclusively of H2 and CO, or into energy gas with high contents of CH4 and C2-C3 hydrocarbons and an LHV of 36.7 (fuel–oxygen mixture) and 13.6 MJ/kg (fuel–air mixture). The use of the detonation products of the stoichiometric mixture of the produced syngas with oxygen or with oxygen-enriched air also allows theoretically achieving the complete conversion of WO into syngas consisting exclusively of H2 and CO. About 33% of the produced syngas mixed with oxygen can be theoretically used for PDG self-feeding, thus making the gasification technology very attractive and cost-effective. To self-feed the PDG with the mixture of the produced syngas with air, it is necessary to increase the backpressure in the gasifier and/or enrich the air with oxygen. The addition of low-temperature steam to the fuel–oxygen mixture in the PDG allows controlling the H2/CO ratio in the produced syngas from 1.3 to 3.4.