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This paper provides an optimized method for measuring dummy’s knee displacement in vehicle sled crash test. The proposed method utilizes completely new elements for measurement, which are acceleration and angular velocity of dummy’s pelvis, as well as the rotational angle of its femur. Compared with the traditional measurement only using camera-based high-speed motion image analysis, the optimized one can not only maintain the measuring accuracy, but also avoid the disturbance caused by dummy movement, dashboard blocking and knee deformation during the crash. An experiment is made to verify the accuracy of the proposed method, which eliminates the strong dependence on single target tracing in traditional method. Moreover, it is very appropriate for calculating the penetration depth to the dashboard.