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The Japan Electric Association code, JEAC 4206-2016 specifies a procedure for assessment of a reactor pressure vessel integrity against pressurized thermal shock (PTS) events which postulates a semi-elliptical flaw (10 mm in depth x 60 mm in length) beneath the cladding. JEAC 4206-2016 prescribes a simple method for calculating stress intensity factor of the flaw, taking into account the effect of yielding of cladding which has been originally developed in France. However, since this method is a rather conservative in comparison with that obtained by elastic-plastic finite element analysis, JEAC 4206-2016 also allows to calculate the stress intensity factor by converting the J-integral obtained from elastic-plastic finite element analysis. Since the J-integral is only defined for a linear or nonlinear elastic behavior material, the J-integral cannot be determined for an elastic-plastic behavior material during the unloading phase of PTS events. In addition, the residual stress and plastic strain induced by clad welding and joint welding needs to be considered in calculating the stress intensity factor. In this paper, the calculation procedure for a stress intensity factor of a fully circumferential flaw beneath the cladding during PTS events using finite element analysis is investigated.

The reactor pressure vessel is made of ferritic low alloy steel, which has fracture behaviors that include ductile to brittle transition temperature and decrease of fracture toughness in the beltline region of the reactor pressure vessel steel due to irradiation embrittlement. Decrease of fracture toughness due to irradiation during plant operation needs to be taken into account in the assessment of the reactor pressure vessel against pressurized thermal shock events. A large number of fracture toughness data were accumulated in domestic PWR plant surveillance program tests and knowledge on the fracture toughness evaluations, such as scattering, were obtained through research works. In this study, fracture toughness curve for the assessment of domestic reactor pressure vessels were developed taking into consideration the latest knowledge on fracture toughness evaluations, including investigations on fracture toughness data scattering and fracture toughness curve reliability.