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This paper reviews recent advances and perspectives of electron microscopy and its application to polymer hierarchical structures. Of the various kinds of hierarchical polymer structures, we placed particular emphasis on polymer nanocomposites and polymer crystals based mainly on our recent results. In those nanocomposites, the chemical bonding between the nanometer-size fillers and rubber matrix, a key contributor to the mechanical properties of the material, has been investigated by combining scanning transmission electron microscopy (STEM) with electron energy-loss spectroscopy (EELS). The position-dependent EELS spectrum with high spatial resolution of STEM successfully provided revealed the presence/absence of the chemical bonds across the interface. The mechanical properties and fracture mechanism of nanocomposites have been studied by combining structural observations made using transmission electron microscopy (TEM) with simulations. They have been further investigated using in situ TEM with a newly designed stretching holder, in which morphological changes, including cavity formation, were visualized and analyzed in terms of local strain distribution. The fracture processes of nanocomposite have been observed at nanometer resolution. The fundamental reinforcement mechanisms have been elucidated from morphological studies of nanocomposites under tensile deformation and during the fracture process. Moreover, nano-diffraction imaging, a position-resolved electron diffraction imaging with STEM, has been applied to a polymer crystal to evaluate the orientation of lamellar crystals at nanometer resolution. All these recent successes with radiation-sensitive polymer materials stemmed from developments made in electron optics and super-sensitive cameras used for advanced electron microscopy.

The mechanisms of electron irradiation damage to epoxy resin samples were evaluated using their electron diffraction patterns and electron energy–loss spectra. Their electron diffraction patterns consisted of three indistinct halo rings. The halo ring corresponding to an intermolecular distance of ∼6.4 Å degraded rapidly. Such molecular-scale collapse could have been caused by cross-linking between molecular chains. The degree of electron irradiation damage to the samples changed with the accelerating voltage. The tolerance dose limit of the epoxy resin estimated from the intensity of the halo ring was found to be improved at a higher accelerating voltage. Changes in low-loss electron energy–loss spectra indicated that the mass loss of the epoxy resin was remarkable in the early stage of electron irradiation.

Nanoparticle-filled rubber under tensile deformation was observed in situ by transmission electron microscopy (TEM), and the spatial distributions of the local maximum and minimum principal strains...

The degradation of a metal-polymer interface was studied in three dimensions using focused ion beam-scanning electron microscopy (FIB-SEM) with energy-dispersive X-ray spectroscopy. A brass-rubber interface, which is important for tires, was examined as an example of a metal-polymer interface. Brass-plated steel cords were embedded in rubber, which was then vulcanized. The brass-rubber interface was treated at 70 °C under 96% humidity for up to 14 days (a wet-heat aging treatment). FIB-SEM provided clear three-dimensional images of the adhesive layer consisting of brass (CuZn), CuxS, and ZnO/ZnS between the steel cords and rubber. During degradation, CuxS at the interfaces diffused into the rubber, resulting in the direct contact of bare steel with rubber. The lack of a substantial adhesive layer explained the degradation of mechanical properties after the wet-heat treatment. In addition, electron diffraction and electron energy loss spectroscopy revealed that the Cu2S crystals in the adhesive layer changed to crystal-like CuS during the degradation, which also caused a degradation of mechanical properties because a high Cu valence of x ≈ 2 in CuxS leads to stronger adhesion than a valence of x = 1.

The development of a strategy for the assembly of nanoscale building blocks, in particular, anisotropic nanoparticles, into desired structures is important for the construction of functional materials and devices. However, control over the orientation of rod-shaped nanoparticles on a substrate for integration into solid-state devices remains challenging. Here, we report a strategy for the fabrication of finely aligned gold nanorod (GNR) arrays using polymer (DNA) brushes as a nanoscale template. The gold nanorods modified with cationic surface ligands were electrostatically adsorbed onto the DNA brush substrates under various conditions. The orientational behavior of the GNRs was examined by spectral analyses and transmission electron microtomography (TEMT). As a result, we found several important factors, such as moderate interaction between GNRs and polymers and polymer densities on the substrate, related to the vertical alignment of GNRs on the substrates. We also developed a purification method to remove the undesired adsorption of GNRs onto the arrays. Finally, we have succeeded in the fabrication of extensive vertical GNR arrays of high quality via the easy bottom-up process.

It has been recognized that macromolecular chains can self-assemble into a hierarchical structure from lamellae to spherulites in bulk crystallization. However, little account has been taken of crystal symmetry effects on the hierarchical nanostructure in polymers under cylindrical confinement. In this research, a model polymer, nylon 6,12, most commonly occurring in the triclinic α phase, was chosen in order to demonstrate the effect of triclinic symmetry on the 2D-constrained polymer nanostructure. The self-arranging unit of nylon 6,12 takes various forms, including stems, unit cells, hydrogen-bonded sheets, lamellae and complex spherulites, which is an essential structural feature for investigating hierarchical nanostructure. The rod nanostructure in confinement was examined by cross-checking electron and X-ray diffraction techniques. It is found that the a* axis of the α-phase cell is inclined at about ±6–11° to the rod long axis within the a*b* plane around the c axis (c axis ⊥ rod long axis). The rotation of the a*b* plane most likely results from the impact of the triclinic symmetry on the molecular chain packing under 2D confinement. A mechanism for this a*b* plane tilting is proposed.

In order to explain or predict the macroscopic mechanical properties of polymer composites with complex nanostructures, atomic force microscopy (AFM)-based nanomechanics is one of the most appropriate tools because the local mechanical properties can be obtained by it. However, automatic force curve analysis based on contact mechanics would mislead us to the wrong conclusion. The purpose of this study is to elucidate this point by applying AFM nanomechanics on a carbon black (CB)-reinforced isoprene rubber (IR). The CB aggregates underneath the rubber surface prevent us from quantitatively evaluating the ratio of CB and interfacial polymer region (IPR), which is an important parameter to determine the macroscopic mechanical properties. In order to overcome this problem, transmission electron microtomography was incorporated to investigate the 3D structure in the same field of view as AFM nanomechanics. As a result, it was found that there are buried structures that do not appear in the AFM topographic image. In addition, we were able to reveal the existence of a force curve with an inflection point, which is characteristic of such "false" IPRs. To put it another way, we evidenced the existence of true IPRs for the first time by combining these state-of-the-art techniques.

Polarized optical microscopy (POM) and transmission electron microscopy (TEM) are widely used for imaging polymer spherulite structures. TEM provides nanometer resolution to image small spherulites of sub-micrometer in diameter, while POM is more suitable for observing large spherulites. However, high-resolution images with a large field of view are challenging to achieve due to the deformations of ultrathin sectioned samples used for TEM observations. In this study, we demonstrated that correlative light and electron microscopy (CLEM) combining POM and TEM could effectively characterize the spherulite structures in a wide range from nanometer to several hundred micrometers that neither TEM nor POM alone could cover. Furthermore, the deformations of the TEM ultrathin sections were corrected by referencing to the POM images at the same position of the sample, and large-area TEM images without deformations were successfully produced. The spherulite structures of poly(ʟ-lactic acid) were successfully analyzed using CLEM and TEM in a wide range of spatial scales at the same field of view. The large-area TEM image (250 µm × 250 µm), consisting of 702 TEM images stitched together, was subjected to machine learning to extract the essential structural information of spherulites. Analysis using the convolutional neural network, a well-known algorithm You Only Look Once (YOLO), demonstrated that it was practical to accurately obtain the diameter distribution and the space-filling factor (relative crystallinity) of the spherulites. This study presents a new approach for acquiring high-resolution images with a large field of view and processing the images at a fast speed.

In this work, the authors succeed in direct visualization of the network structure of synthetic hydrogels with transmission electron microscopy (TEM) by developing a novel staining and network fixation method. Such a direct visualization is not carried out because sample preparation and obtaining sufficient contrast are challenging for these soft materials. TEM images reveal robust heterogeneous network architectures at mesh size scale and defects at micro-scale. TEM images also reveal the presence of abundant dangling chains on the surface of the hydrogel network. The real space structural information provides a comprehensive perspective that links bulk properties with a nanoscale network structure, including fracture, adhesion, sliding friction, and lubrication. The presented method has the potential to advance the field.

Hydrogels are promising materials for several applications, including cell scaffolds and artificial load-bearing substitutes (cartilages, ligaments, tendons, etc.). Direct observation of the nanoscale polymer network of hydrogels is essential in understanding its properties. However, imaging of individual network strands at the molecular level is not achieved yet due to the lack of suitable methods. Herein, for the first time, we developed a novel mineral-staining method and network fixation method for transmission electron microscopy observation to visualize the hydrogel network in its unperturbed conformation with nanometer resolution. Surface network observation indicates that the length of surface dangling chains, which play a major role in friction and wetting, can be estimated from the gel mesh size. Moreover, bulk observations reveals a hierarchical formation mechanism of gel heterogeneity. These observations have the great potential to advance gel science by providing comprehensive perspective that link bulk gel properties with nanoscale.

Block copolymers (BCPs) under nanoscale confinement can self-assemble to form novel nanostructures that are not available in the bulk state. Particularly, the ordering process of block copolymers a...

In fibers spun from polymer solutions, we investigated self-organization of ordered shish kebabs via the cascade evolution of various dissipative structures through multistep phase transitions at multiple length scales. We used transmission electron microtomography to discover for the first time crystalline fibrils with diameters of ∼10 nm that orthogonally bridge neighboring kebabs epitaxially overgrown from shishs. The fibrils evolved during the late-stage self-organization processes of the shish kebabs. The fibrils were classified as completely bridging fibrils and pairs of broken fibrils facing each other; the broken fibrils were formed by the following two steps, first by the flow-induced burst of the bridging domains driven by Laplace pressure and subsequent crystallization involved in the burst domains. The bridging and broken fibrils were observed at interkebab distances smaller and larger than the critical length of ∼80 nm, respectively. The bridging fibrils and the cores of the broken fibrils ha...

To effectively archive configuration data during molecular dynamics (MD) simulations of polymer systems, we present an efficient compression method with good numerical accuracy that preserves the topology of ring-linear polymer blends. To compress the fraction of floating-point data, we used the Jointed Hierarchical Precision Compression Number - Data Format (JHPCN-DF) method to apply zero padding for the tailing fraction bits, which did not affect the numerical accuracy, then compressed the data with Huffman coding. We also provided a dataset of well-equilibrated configurations of MD simulations for ring-linear polymer blends with various lengths of linear and ring polymers, including ring complexes composed of multiple rings such as polycatenane. We executed 109 MD steps to obtain 150 equilibrated configurations. The combination of JHPCN-DF and SZ compression achieved the best compression ratio for all cases. Therefore, the proposed method enables efficient archiving of MD trajectories. Moreover, the publicly available dataset of ring-linear polymer blends can be employed for studies of mathematical methods, including topology analysis and data compression, as well as MD simulations.

This review describes contemporary advancements in the study of interfacial morphologies and associated processes of multicomponent polymers. A particular emphasis is placed on the use of three-dimensional (3D) microscopy, for example, transmission electron microtomography (TEMT) and laser scanning confocal microscopy (LSCM). The time evolution of a spinodal interface during the phase separation of a polymer blend was followed by LSCM. The obtained 3D interfacial morphology was analyzed by differential geometry. The scalability was tested using curvature distributions. 3D nanoimaging, that is, TEMT, was applied to examine the stability and dynamics of complex block copolymer (BCP) morphologies, and novel structural data were directly assessed according to the 3D volume data. This review also examines two essential developments in the time-dependent in situ electron tomography of polymer materials to study the dynamic processes of BCPs. The 3D microscopy-based structural information renders an important perspective into the studies of nonlinear nonequilibrium occurrences as well as the statistical physics of long-chain-bearing moieties. Interfacial morphologies and associated processes in multicomponent polymer systems, e.g., block copolymers (BCPs) and polymer blends, are examined using three-dimensional (3D) microscopies. Because of the rich structural information in 3D images, various new types of structural parameters, including chain conformation inside BCPs nanodomains, chain packing frustration in BCPs, Genus etc., can be obtained. The stability and interfacial dynamics are also discussed.

An in situ straining holder capable of tensile deformation and high-angle tilt for electron tomography was developed for polymeric materials. The holder has a dedicated sample cartridge, on which a variety of polymeric materials, such as microtomed thin sections of bulk specimens and solvent-cast thin films, can be mounted. Fine, stable control of the deformation process with nanoscale magnification was achieved. The holder allows large tensile deformation (≃800 μm) with a large field of view (800 × 200 μm before the deformation), and a high tilt angle (±75°) during in situ observations. With the large tensile deformation, the strain on the specimen can be as large as 26, at least one order of magnitude larger than the holder's predecessor. We expect that meso- and microscopic insights into the dynamic mechanical deformation and fracture processes of polymeric materials can be obtained by combining the holder with a transmission electron microscope equipped with an energy filter. The filter allows zero-loss imaging to improve the resolution and image contrast for thick specimens. We used this technique to study the deformation process in a silica nanoparticle-filled isoprene rubber.

We investigate the formation of the ordered bicontinuous structures in a stereoregular diblock copolymer, isotactic polypropylene-block-polystyrene (iPP-b-PS), in which the minority PP block possessed isotactic configuration. This diblock displayed the conventional ordered bicontinuous double gyroid (OBDG) morphology upon heating above the crystal melting point of the iPP block from the as-cast state. The OBDG phase remained stable in the heating process up to the order–disorder transition. In the subsequent cooling process from the nearly disordered state, the OBDG phase first developed, but when the temperature was sufficiently low, an order–order transition from OBDG to the ordered bicontinuous double diamond (OBDD) phase occurred, and OBDD eventually became the dominant structure. The results attested that OBDD and OBDG represented the thermodynamically stable structure at the lower and the higher temperature, respectively, and the OBDG morphology formed in the as-cast state was metastable. The presen...

Triply-periodic networks (TPNs), like the well-known gyroid and diamond network phases, abound in soft matter assemblies, from block copolymers (BCPs), lyotropic liquid crystals and surfactants to functional architectures in biology. While TPNs are, in reality, volume-filling patterns of spatially-varying molecular composition, physical and structural models most often reduce their structure to lower-dimensional geometric objects: the {\it 2D interfaces} between chemical domains; and the {\it 1D skeletons} that thread through inter-connected, tubular domains. These lower-dimensional structures provide a useful basis of comparison to idealized geometries based on triply-periodic minimal, or constant-mean curvature surfaces, and shed important light on the spatially heterogeneous packing of molecular constituents that form the networks. Here, we propose a simple, efficient and flexible method to extract a 1D skeleton from 3D volume composition data of self-assembled networks. We apply this method to both self-consistent field theory predictions as well as experimental electron microtomography reconstructions of the double-gyroid phase of an ABA triblock copolymer. We further demonstrate how the analysis of 1D skeleton, 2D inter-domain surfaces, and combinations therefore, provide physical and structural insight into TPNs, across multiple length scales. Specifically, we propose and compare simple measures of {\it network chirality} as well as {\it domain thickness}, and analyze their spatial and statistical distributions in both ideal (theoretical) and non-ideal (experimental) double gyroid assemblies., 13 pages, 7 figures, 3 pages supporting pdf

Aqueous dispersion consisting of 2,2,6,6-tegramethylpyperidine-1-oxyl (TEMPO)-oxidized cellulose nanofibers (TEMPO-CNFs), dodecyltrimethylammonium chloride (DTMACl), and diethylene glycol (DEG) was oven-dried at 40 °C for 1 d to prepare a dried product. The soft and bulky TEMPO-CNF/DTMACl/DEG material was added to a carboxy group-containing nitrile-butadiene rubber (XNBR) followed by removal of all the DEG molecules by vacuum drying at 80 °C for 8 h. The mixture was then subjected to kneading with high shear forces using a two-roll mill at 20–30 °C (i.e., elastic kneading), followed by pressing at 170 °C for 20 min to prepare cross-linked XNBR composite sheets consisting of TEMPO-CNF and DTMACl. The XNBR composite sheet containing 9.9 vol% TEMPO-CNF had an average tensile strength, storage modulus at 23 °C, work of fracture, and elongation at break of 19 MPa, 47 MPa, 2.7 MJ/m3, and 230%, respectively, whereas those of the reference cross-linked XNBR sheet were 11 MPa, 11 MPa, 0.9 MJ/m3, and 220%, respectively. Scanning transmission electron microscopy observation revealed unique fibrillated and cluster-like structures of the TEMPO-CNF were likely responsible for the excellent mechanical and thermal properties. The proposed process is industrially viable for conventional kneading processes to prepare composite rubber sheets with good mechanical and thermal properties.

Carbon-supported Pd core-Pt shell structured catalyst (Pt/Pd/C) was synthesized by a modified Cu under potential deposition/Pt displacement method without any precise potential control. The specific activity for oxygen reduction reaction (ORR) of the Pt/Pd/C catalyst increased by 5-fold after an accelerated durability test (ADT; rectangular wave potential cycling of 0.6 V (3 s)–1.0 V (3 s) performed in Ar-saturated 0.1 M HClO4 at 80 °C for 10,000 cycles), which enhanced ORR mass activity of the catalyst by 1.4-fold although its electrochemical surface area significantly decreased. TEM observation showed that the morphology of the catalyst particles changed into a spherical shape and the mean diameter decreased after the ADT. TEM-EDX compositional analysis revealed that the Pd core preferentially dissolved out and that the Pt shell was rearranged and thickened with the ADT. CV measurement using Bi3+ probe implied that the Pt(111) facet was partially formed on the Pt shell after the ADT. Furthermore, EXAFS analysis showed that the Pt–Pt bond distance of the Pt shell was shortened after the ADT. It was considered that the drastic enhancement in the ORR-specific activity of the catalyst after the ADT arises from the decrease in number of lowly coordinated surface Pt atoms, partially formed Pt(111) facet on the catalyst surface, and properly induced compressive strain in the Pt shell via the rearrangement of the Pt shell assisted by the preferential dissolution of the Pd core during the ADT.

The three-dimensional morphology and a mechanical property of a fiber-reinforced plastic (FRP) have been investigated under uniaxial extension. A custom tensile apparatus for X-ray computerized tomography was developed for this purpose. The two FRPs used in the present study consisted of nylon 6 with glass fibers. In one of the FRPs, the fiber surfaces were treated to adhere to the nylon 6. It was observed that the fibers tended to align along the extension axis, and that cavitation occurred simultaneously during the extension. In the case of the FRP with glass fibers without any surface modification (hereafter, referred as “neat” glass fibers), void formation was dominant over the whole extension range. In the case of the FRP with surface treatment, fiber alignment occurred first and was followed by void formation. A numerical simulation was carried out to study the stress concentration around a fiber with such morphological changes during extension. Through quantitative measurements of fiber orientation and void volume, together with predictions from the numerical simulations, the effect of fiber/matrix adhesion on the morphological developments and mechanical properties of the FRPs was discussed.