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One of the main issues in view of the realization of a DEMOnstration fusion reactor is the availability of a sufficient external supply of tritium (T) to start operation. T is an unstable nuclide, which is almost absent in nature and is currently available as by-product in e.g. CANDU, whose operation in the next decades (both in terms of life extension of existing reactors and construction of new ones) is at the moment under debate. During DEMO operation, T will be generated on-site by breeding blanket, employing the neutrons originating from D-T reaction. However, it is considered that a certain initial amount of T is needed to start operation, the so-called start-up inventory. An alternative approach consists of obtaining the start-up inventory exploiting reactions occurring in a D -D plasma, which generate T both directly in the plasma and via breeding in the breeding blanket. In the present paper, the conditions under which D -D start-up becomes a favorable option for a power plant are discussed. The analysis mainly focuses on the EU-DEMO reactor concept, for which design data are sufficient for a fairly quantitative evaluation of the relevant parameters. It is found that the unavoidable presence of elements requiring saturation before they are able to release significant amounts of T clamps the T production rate to the same order of magnitude as D -D reaction rate. Thus, under very optimistic assumptions, several hundreds of full-current D -D discharges are necessary for T to be available for plasma fueling, but more realistic estimates let this number raise up to several thousands.

In the European DEMO program, the design development of a demonstration power plant (DEMO) is currently in its pre-conceptual phase. In DEMO, breeding blankets will use large quantities of lithium, enriched in the isotope lithium-6 (6Li), for breeding the tritium needed to feed the DT fusion reaction. Unfortunately, enriched lithium is commercially not available in the required quantities, which is threatening the success of future power plant applications of nuclear fusion. Even if the manufacturing of the breeding blankets is still two decades ahead of us, it is now mandatory to address the topic of lithium-6 supply and to make sure that a viable supply (and reprocessing) route is available when needed. This paper presents an unbiased systems engineering approach assessing a number of available lithium isotope separation methods by defining requirements, rating them systematically and finally calculating a ranking number expressing the value of different methods. As a result, we suggest using a chemical exchange method based on a lithium amalgam system, but including some important improvements leading to a more efficient and ‘clean’ process (the ICOMAX process) in comparison with the formerly used COLEX process. Furthermore, by modelling activities and experiments in the KIT mercury laboratory (HgLab Karlsruhe), it is shown which work has to be done in the next years to make sure that the technical-scale process is available in time to supply DEMO and future fusion power plants by middle of the 21st century.