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The formation of polyethylene fibers via metallocene-catalyzed polymerization using anisotropic organic supports as templates is presented. The supports are obtained by electrospinning a mixture of polyvinyl alcohol and functionalized polystyrene nanoparticles. After loading the MAO-activated metallocene on the support and olefin polymerization, the obtained catalyst system yields polyethylene fibers displaying a core-sheath structure with a controlled diameter in the range of 0.3–2 μm. This strategy represents a direct method to fabricate well-defined polyolefin fibers and mats during the polymerization without any further processing.

Summary Poly(urethane/urea) capsules with different hydrophilic monomers and toluene-2,4-diisocyanate were prepared using a polyaddition reaction in inverse miniemulsion. The morphology and the size distribution of the prepared capsules were studied via transmission electron microscopy (TEM), scanning electron microscopy (SEM), and dynamic light scattering (DLS). Furthermore, the capsules were transferred into an aqueous surfactant containing solution and exposed to different pH values (2.5, 7 and 9). The changes in the capsule's shell stability were studied by measuring the amount of a released dye, which had previously been encapsulated, using fluorescence spectroscopy. The specific surface area of nanocapsules was calculated from nitrogen sorption measurements (Brunauer-Emmett-Teller (BET)).

We present a method for the fabrication of ultralight upconverting mats consisting of rigid polymer nanofibers. The mats are prepared by simultaneously electrospinning an aqueous solution of a polymer with pronounced oxygen-barrier properties and functional nanocapsules containing a sensitizer/emitter couple optimized for triplet–triplet annihilation photon upconversion. The optical functionality of the nanocapsules is preserved during the electrospinning process. The nanofibers demonstrate efficient upconversion fluorescence centered at λmax = 550 nm under low intensity excitation with a continuous wave laser (λ = 635 nm, power = 5 mW). The pronounced oxygen-barrier property of the polymer matrix may efficiently prevent the oxygen penetration so upconversion fluorescence is registered in ambient atmosphere. The demonstrated method can be used for the production of upconverting ultralight porous coatings for sensors or upconverting membranes with freely variable thickness for solar cells.

Solution-, melt-, and co-axial electrospinning are well-known methods for producing nano- and microfibers. The electrospinning of colloids (or colloid-electrospinning) is a new field that offers the possibility to elaborate multicompartment nanomaterials. However, the presence of colloids in the electrospinning feed further complicates theoretical predictions in a system that is dependent on chemical, physical, and process parameters. Herein, we give a summary of recent important results and discuss the perspectives of electrospinning of colloids for the synthesis and characterization of multicompartment fibers.

A new top-down approach is proposed to form large amounts of anisometric particles. Multicompartment fibers that present different domains composed of silica nanoparticles and larger polystyrene nanoparticles are fabricated by colloid-electrospinning and are subsequently calcinated and broken. The obtained fibers containing voids are subsequently cut via sonication to yield anisometric particles. It is shown that the majority of the fibers can be broken at the voids.

A model system for multicompartment nanofibers was fabricated by colloid electrospinning. The obtained nanostructured material consisted of fluorescent polymer nanoparticles that were synthesized in a miniemulsion and then embedded in fluorescently labeled polymer nanofibers. Because of the absence of contrast between both polymers, the immobilized nanoparticles cannot be reliably identified in the nanofibers via electron microscopy or other techniques. Here, we describe investigations on the hybrid material with two-color STED microscopy to localize the nanoparticles and to quantify their distribution along nanofibers with particle and fiber radii down to 50 nm.

Nanofibers composed of silica nanoparticles, used as structural building blocks, and polystyrene nanoparticles introduced as sacrificial material are fabricated by bicolloidal electrospinning. During fiber calcination, sacrificial particles are combusted leaving voids with controlled average sizes. The mechanical properties of the sintered silica fibers with voids are investigated by suspending the nanofiber over a gap and performing three-point bending experiments with atomic force microscopy. We investigate three different cases: fibers without voids and with 60 or 260 nm voids. For each case, we study how the introduction of the voids can be used to control the mechanical stiffness and fracture properties of the fibers. Fibers with no voids break in their majority at a single fracture point (70% of cases), segmenting the fiber into two pieces, while the remaining cases (30%) fracture at multiple points, leaving a gap in the suspended fiber. On the other hand, fibers with 60 nm voids fracture in only 25% of the cases at a single point, breaking predominantly at multiple points (75%). Finally, fibers with 260 nm voids fracture roughly in equal proportions leaving two and multiple pieces (46% vs 54%, respectively). The present study is a prerequisite for processes involving the controlled sectioning of nanofibers to yield anisometric particles.

The shape and size distribution of polystyrene (PS) compartments formed during emulsion electrospinning in a poly(vinyl alcohol) fiber is investigated. Stimulated emission depletion microscopy is employed to image the compartments with subdiffraction (super) resolution. The size distribution of the emulsion droplets in the spinning solution emulsions is found to be the key factor for fiber and compartment morphology. By varying the emulsification method, it is demonstrated that fibers spun from miniemulsions are characterized by a homogeneous distribution of PS compartments with no indication for coalescence or breakup of PS droplets. Coarse emulsions are prone to develop fiber instabilities associated with large PS domains. The domains are irregularly distributed in the fiber. Above a critical size of domains, breakup of these domains in two daughter domains is observed. The size dependence of the emulsion droplet breakup is explained by fluid dynamics.

Experimental results on a template-assisted technique to fabricate uniform nano- and microchannels are presented. Different template materials, polystyrene and poly(vinyl alcohol) electrospun and spider silk fibres were coated with silica. After calcination mechanically stable and transparent channels with uniform tubular diameter were obtained. The diameters ranged between 150 nm and 4 μm, depending on the size of the fibre template. By coating crossed fibres we prepared connected channel junctions that were solvent- and airtight. The channels and junctions remained tight even when applying a pressure above 3 bar as verified by laser scanning confocal microscopy. The flow of liquids in the channels was monitored and described by the Lucas–Washburn equation. We varied the viscosities and surface tensions of the liquids and measured the filling velocities over a distance of several millimeters as well as very close to the channel entrance. The late stage of capillary filling can be described well by the Lucas–Washburn equation. The early stage was slower than predicted. We attribute the delayed filling to the velocity dependence of the contact angle and modeled the filling behaviour by dynamic wetting theories.