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The performance of spray-coated polymer solar cells could be largely improved via morphologies and phase optimization by solvent engineering. However, there is still a lack of fundamental knowledge and know-how in controlling blend morphology by using various solvents. Here, the effect of adding low polar benzene and non-halogen benzene derivatives with triple symmetric molecular has been systematically investigated and discussed. It is found that the triple symmetric non-halogen benzene could promote the formation of preferential face-on molecule orientation for PBDB-T-2Cl:IT4F films by grazing incidence wide-angle X-ray scattering. The X-ray photoelectron spectroscopy shows that PBDB-T-2Cl could be transported to the surface of the blend film during drying process. A 3D opt-digital microscope shows that triple symmetric non-halogen benzene could also improve the morphologies of active layers by reducing the coffee ring or other micro-defects. Due to the appropriate vapor pressures, devices with mixing 20% benzene or the triple symmetric non-halogen in spray solution could significantly improve the device performance. Device prepared using 20% 1,3,5-trimethylbenzene (TMB) and 80% chlorobenzene (CB) mixture solvent has the best morphology and phase structure, and the power conversion efficiency (PCE) of the device was increased nearly 60 to 10.21% compared with the device using CB as the only solvent.

Integration of electronic circuit components onto flexible materials such as plastic foils, paper and textiles is a key challenge for the development of future smart applications. Therefore, conductive metal features need to be deposited on temperature sensitive substrates in a fast and straightforward way. The feasibility of these emerging (nano-) electronic technologies depends on the availability of well-designed deposition techniques and on novel functional metal inks. As ultrasonic spray coating (USSC) is one of the most promising techniques to meet the above requirements, innovative metal organic decomposition (MOD) inks are designed to deposit silver features on plastic foils. Various amine ligands were screened and their influence on the ink stability and the characteristics of the resulting metal deposition was evaluated to determine the optimal formulation. Eventually, silver layers with excellent performance in terms of conductivity (15 % bulk silver conductivity), stability, morphology and adhesion could be obtained, while operating in a very low temperature window of 70-120 °C. Moreover, the optimal deposition conditions were determined via an in-depth analysis of the ultrasonically sprayed silver layers. Applying these tailored MOD inks, the ultrasonic spray coating (USSC) technique enables smooth, semi-transparent silver layers with a tunable thickness on large areas without time-consuming additional sintering steps after deposition. Therefore, this novel combination of nanoparticle-free Ag-inks and the USSC process holds promise for high throughput deposition of highly conductive silver features on heat sensitive substrates and even 3D objects. The work was supported by the FWO, the Research Foundation of Flanders [project G041913N] and the BOF doctoral fund of Hasselt University. The author would also like to thank Ilaria Cardinaletti for the AFM support and Giulia Maino for the advice on the electrochemical experiments.