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Manufacturing accounts for 37% of the global energy demand. Few researchers have conducted a holistic energy assessment of factories where energy beyond production equipment is accounted for, and environmental impact assessments of machine tool manufacturing are even more limited. All the while, factories need to understand where energy is used, how to allocate it to their products, and where savings lie. This paper quantifies the energy consumption and greenhouse gas emissions of a machine tool manufacturer located in Iga, Japan. Six plants within the factory are investigated whose primary operations range from precision machining to product assembly. Furthermore, a model of the energy consumption of each plant's HVAC system is developed and used to evaluate the environmental impacts and operating costs at alternative sites in China, Germany, and the US. Location was found to have a significant influence on the environmental impacts and resulted in changes in the annual energy consumption relative to the Iga baseline that ranged from −10% to 8%. Additionally, opportunities for improvement were identified by comparing the energy intensities of the equipment within the plants to industrial averages. Since the plants in this study use widespread manufacturing processes and varied climates were investigated, the methods and strategies that were developed can be extended to other discrete manufacturing facilities to identify opportunities for cleaner production. [ABSTRACT FROM AUTHOR]

Abstract: China''s demand for energy has grown to fuel its rapidly expanding industrial, commercial and consumer sectors. At the same time, China has become the second largest consumer of petroleum products having surpassed Japan for the first time in 2003. The environmental consequences of a continuation of these trends will have global implications. Government policies and consumers have become more environmentally aware, but the ability of governments to formulate policies has been hindered by the lack of data on inter-factor and inter-fuel substitution possibilities. In this paper Allen partial elasticities of factor and energy substitution, and price elasticities of energy demand are calculated for China''s industrial economy using a two-stage translog cost function approach for the period 1995–2004. The results suggest that energy is substitutable with both capital and labor. Coal is significantly substitutable with electricity and slightly complementary with oil, while oil and electricity are slightly substitutable. China''s energy intensity is increasing during the study period and the major driver appears to be due to the increased use of energy-intensive technology. [Copyright &y& Elsevier]