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Manufacturing accounts for 37% of the global energy demand. Few researchers have conducted a holistic energy assessment of factories where energy beyond production equipment is accounted for, and environmental impact assessments of machine tool manufacturing are even more limited. All the while, factories need to understand where energy is used, how to allocate it to their products, and where savings lie. This paper quantifies the energy consumption and greenhouse gas emissions of a machine tool manufacturer located in Iga, Japan. Six plants within the factory are investigated whose primary operations range from precision machining to product assembly. Furthermore, a model of the energy consumption of each plant's HVAC system is developed and used to evaluate the environmental impacts and operating costs at alternative sites in China, Germany, and the US. Location was found to have a significant influence on the environmental impacts and resulted in changes in the annual energy consumption relative to the Iga baseline that ranged from −10% to 8%. Additionally, opportunities for improvement were identified by comparing the energy intensities of the equipment within the plants to industrial averages. Since the plants in this study use widespread manufacturing processes and varied climates were investigated, the methods and strategies that were developed can be extended to other discrete manufacturing facilities to identify opportunities for cleaner production. [ABSTRACT FROM AUTHOR]

Abstract: A model is developed that simulates nationwide energy consumption of the residential sector by considering the diversity of household and building types. Since this model can simulate the energy consumption for each household and building category by dynamic energy use based on the schedule of the occupants’ activities and a heating and cooling load calculation model, various kinds of energy-saving policies can be evaluated with considerable accuracy. In addition, the average energy efficiency of major electric appliances used in the residential sector and the percentages of housing insulation levels of existing houses is predicted by the “stock transition model.” In this paper, energy consumption and CO2 emissions in the Japanese residential sector until 2025 are predicted. For example, as a business – as-usual (BAU) case, CO2 emissions will be reduced by 7% from the 1990 level. Also evaluated are mitigation measures such as the energy efficiency standard for home electric appliances, thermal insulation code, reduction of standby power, high-efficiency water heaters, energy-efficient behavior of occupants, and dissemination of photovoltaic panels. [Copyright &y& Elsevier]