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Internal concentration polarization (ICP) in a dense support layer is one of the main reasons holding back forward osmosis (FO) process. In this regard, a highly porous microstructured support (HPμS) featuring a quasi-sponge-free sublayer pore structure can be considered a suitable alternative to develop high-performance FO membranes. However, it has not been tested for its effects on FO. This study demonstrates that a TFC membrane prepared using the HPμS works out for FO by inducing 3.35 times higher water flux without compromising a reverse salt flux (J s) compared to a control TFC membrane prepared without support adjustment. The performance improvement could be achieved by HPμS's almost no sponge-like region and lateral walls, which were desirable to minimize ICP. Furthermore, we verified that it is possible to leverage co-solvent assisted interfacial polymerization (CAIP) to further improve FO membrane performances by creating a more permeable active layer. The in-house TFC membrane optimized by the HPμS and CAIP displayed 5.3 times higher FO water flux than the control membrane, while keeping comparable J s. We expect that this research could contribute to kicking the FO membrane performance up a notch by providing a practical example of simultaneous optimization of both support and active layers. [Display omitted] • A highly porous microstructured support (HPμS) successfully reduced ICP in FO. • Almost no sponge-like region and lateral walls of the HPμS were key in reducing ICP. • A sublayer structure of a support layer was examined by a non-destructive inspection. • Co-solvent assisted interfacial polymerization further improved FO performances. • The simultaneous optimizations of support and active layers maximized FO performances. [ABSTRACT FROM AUTHOR]

• Thermo-responsive amphiphilic copolymers show high feasibility as FO draw solute. • Key properties of the copolymers used as draw solute strongly depend on their PEO segments. • The copolymers demonstrate a great stability after multiple cycles of regeneration. • Pluronic® L35 DS at 65% can concentrate a SWRO brine at a FO flux of 1.22 L m‒2 h‒1. • Copolymer induced fouling shows insignificant effect on FO with high-salinity feeds. Recently, thermo-responsive nonionic amphiphilic copolymers have shown a great potential as forward osmosis (FO) draw solutes for high-salinity water desalination and zero-liquid discharge (ZLD). However, the relationship between the copolymer structural properties and key characteristics as draw solutes, as well as copolymer's chemical stability after regeneration have not been much studied. In this work, we systematically investigated poly (ethylene oxide)- block -poly (propylene oxide)- block -poly (ethylene oxide) (PEO-PPO-PEO) copolymers as draw solute. The results showed that the PEO segments significantly influenced the viscosity, osmotic pressure and lowest phase separation temperature of the copolymer aqueous solutions. Among four commercial copolymers studied, Pluronic® L35 with moderate molecular weight (Mn 1,900 Da), 50% PEO, and relatively high hydrophilic-lipophilic balance (HLB) showed the best draw solution (DS) performance. It also showed great stability in physiochemical properties and draw capacity after more than ten cycles of regeneration. On the other hand, despite the fact that membrane fouling was observed due to the use of copolymer DS, the FO flux (∼1.2 L m‒2 h‒1, as similar with the virgin membrane) was not affected when high-salinity feedwater such as seawater RO brine was applied. Overall, our study has provided a more comprehensive understanding on the characteristics of nonionic amphiphilic copolymer DS and showcased the promise of copolymer-driven FO process in high-salinity water desalination and ZLD. [Display omitted]. [ABSTRACT FROM AUTHOR]

A scaled-up hollow fibre thin-film composite (TFC) module was successfully developed for organic solvent forward osmosis (OSFO) application in the pharmaceutical industry. The membrane consists of cross-linked P84 polyimide substrate with a polyamide selective layer, formed via interfacial polymerisation. The performance of the lab-scale module was compared to the scaled-up module in reverse osmosis and forward osmosis modes. The results from both tests revealed that the solvent permeability of the scaled-up module decreased while its selectivity increased slightly. This might be caused by the uneven distribution of liquids during interfacial polymerisation, leading to varied membrane performance. The scaled-up module was further tested for OSFO performance using a range of PEG-400 concentrations (0.5–2 M) in acetone and isopropanol as draw solutions. At 2 M PEG-400 concentration, the module demonstrated high isopropanol and acetone permeability of 0.63 LMH and 13.9 LMH, respectively. Moreover, the reverse solute flux of PEG-400 in acetone and isopropanol were relatively low at 0.188 g/l and 0.153 g/l, respectively. The module was further tested for OSFO application in the pharmaceutical industry by concentrating levofloxacin in acetone, using 2 M PEG-400 as draw solution. The process was able to concentrate levofloxacin from 1000 ppm to 16,000 ppm with very low reverse solute flux of 0.178 g/l. Therefore, this work presents a scalable TFC membrane for OSFO application in the pharmaceutical industry. [Display omitted] • Scaled-up module (0.4 m2) of TFC hollow fibre membrane for organic solvent forward osmosis process was successfully fabricated. • High porosity (79%) and low structural parameter (217 μm) for membrane substrate was achieved. • Membrane exhibited excellent acetone and IPA solvent flux of 13.9 LMH and 0.63 LMH, respectively, using a 2 M PEG-400 draw solution. • A pharmaceutical stream was concentrated to a factor of 16 with low specific reverse solute flux [ABSTRACT FROM AUTHOR]

A scaled-up hollow fibre thin-film composite (TFC) module was successfully developed for organic solvent forward osmosis (OSFO) application in the pharmaceutical industry. The membrane consists of cross-linked P84 polyimide substrate with a polyamide selective layer, formed via interfacial polymerisation. The performance of the lab-scale module was compared to the scaled-up module in reverse osmosis and forward osmosis modes. The results from both tests revealed that the solvent permeability of the scaled-up module decreased while its selectivity increased slightly. This might be caused by the uneven distribution of liquids during interfacial polymerisation, leading to varied membrane performance. The scaled-up module was further tested for OSFO performance using a range of PEG-400 concentrations (0.5–2 M) in acetone and isopropanol as draw solutions. At 2 M PEG-400 concentration, the module demonstrated high isopropanol and acetone permeability of 0.63 LMH and 13.9 LMH, respectively. Moreover, the reverse solute flux of PEG-400 in acetone and isopropanol were relatively low at 0.188 g/l and 0.153 g/l, respectively. The module was further tested for OSFO application in the pharmaceutical industry by concentrating levofloxacin in acetone, using 2 M PEG-400 as draw solution. The process was able to concentrate levofloxacin from 1000 ppm to 16,000 ppm with very low reverse solute flux of 0.178 g/l. Therefore, this work presents a scalable TFC membrane for OSFO application in the pharmaceutical industry. [Display omitted] • Scaled-up module (0.4 m2) of TFC hollow fibre membrane for organic solvent forward osmosis process was successfully fabricated. • High porosity (79%) and low structural parameter (217 μm) for membrane substrate was achieved. • Membrane exhibited excellent acetone and IPA solvent flux of 13.9 LMH and 0.63 LMH, respectively, using a 2 M PEG-400 draw solution. • A pharmaceutical stream was concentrated to a factor of 16 with low specific reverse solute flux [ABSTRACT FROM AUTHOR]

Thin-film composite (TFC) membranes are generally preferred over integrally skinned asymmetric (ISA) membranes in pressure retarded osmosis (PRO) process due to their much higher water permeability, but they cannot operate in the active layer facing feed solution (AL-FS) orientation because of potential delamination of the rejection layer under the high applied pressure. However, operating under AL-FS orientation is preferred as a strategy for better fouling control. Hence, in this study, three ISA hollow fiber membranes were fabricated using a dry-jet wet-spinning method, followed by chemical cross-linking to obtain membranes for PRO application. The best-performing membrane was subjected to fouling test in two orientations. Our results demonstrate that the AL-FS orientation is better for a sustainable long-term PRO operation, given the stable performance throughout the two-day testing. Also, the current use of power density per membrane area as a performance benchmark may not be practical for large-scale PRO operation, and the volumetric power density per module is more relevant. In terms of volumetric power density for a hypothetical 5-in. module, our best-performing membrane is predicted to generate a 3.6 to 10 times better power density than commercial modules, rendering our ISA hollow fiber membranes promising for scaling-up to bigger modules. [Display omitted] • Operating under AL-FS orientation is preferred as a strategy for better fouling control. • Integrally skinned asymmetric hollow fiber membranes were developed for AL-FS orientation in PRO. • The membranes achieved sustainable power production when wastewater was employed. • The volumetric power density was predicted to yield promising solution for practical application. [ABSTRACT FROM AUTHOR]

Thin-film composite (TFC) membranes are generally preferred over integrally skinned asymmetric (ISA) membranes in pressure retarded osmosis (PRO) process due to their much higher water permeability, but they cannot operate in the active layer facing feed solution (AL-FS) orientation because of potential delamination of the rejection layer under the high applied pressure. However, operating under AL-FS orientation is preferred as a strategy for better fouling control. Hence, in this study, three ISA hollow fiber membranes were fabricated using a dry-jet wet-spinning method, followed by chemical cross-linking to obtain membranes for PRO application. The best-performing membrane was subjected to fouling test in two orientations. Our results demonstrate that the AL-FS orientation is better for a sustainable long-term PRO operation, given the stable performance throughout the two-day testing. Also, the current use of power density per membrane area as a performance benchmark may not be practical for large-scale PRO operation, and the volumetric power density per module is more relevant. In terms of volumetric power density for a hypothetical 5-in. module, our best-performing membrane is predicted to generate a 3.6 to 10 times better power density than commercial modules, rendering our ISA hollow fiber membranes promising for scaling-up to bigger modules. [Display omitted] • Operating under AL-FS orientation is preferred as a strategy for better fouling control. • Integrally skinned asymmetric hollow fiber membranes were developed for AL-FS orientation in PRO. • The membranes achieved sustainable power production when wastewater was employed. • The volumetric power density was predicted to yield promising solution for practical application. [ABSTRACT FROM AUTHOR]