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Microfluidic fiber spinning is a promising technique for assembling cellulose nanomaterials into macroscopic fibers. However, its implementation requires upscalabe fabrication processes while maintaining high strength of the fibers, which could not be previously achieved. Herein, a continuous wet spinning process based on microfluidic flow focusing is developed to produce strong fibers from cellulose nanofibrils (CNFs) and nanocrystals (CNCs). Fibers with an average breaking tenacity as high as 29.5 cN tex−1 and Young's modulus of 1146 cN tex−1 are reported for the first time, produced from nonhighly purified CNF grades. Using the same developed method, wet spinning of fibers from CNCs is achieved for the first time, reaching an average Young's modulus of 1263 cN tex−1 and a breaking tenacity of 10.6 cN tex−1, thus exhibiting strength twice as high as that of common CNC films. A rather similar stiffness of CNC and CNF spun fibers may originate from similar degrees of alignment, as confirmed by wide‐angle X‐ray scattering (WAXS) and birefringence measurements, whereas lower strength may primarily arise from the shorter length of CNCs compared to that of CNFs. The benefit of CNCs is their higher solids content in the dopes. By combining both CNCs and CNFs, the fiber properties can be tuned. A method for continuous bioinspired microfluidic fiber spinning from nanocellulose is developed. This allows continuous fabrication of macrofibers from nonhighly purified grades of cellulose nanofibrils with a breaking tenacity of 29.5 cN tex−1. Using the same developed method, an assembly of fibers from cellulose nanocrystals is demonstrated that exhibit strength twice as high as that of their common film counterparts. [ABSTRACT FROM AUTHOR]

Cellulose is difficult to solubilize and undergoes thermal decomposition prior to melting. In recent years ionic liquids have been evaluated as solvents of cellulose. In the regeneration process the non-solvent governs the resulting material's crystallinity. Water adsorbs to amorphous cellulose, acts as plasticizer and lowers the T g , hence the degree of crystallinity will affect the potential strain induced reorientation. We prepared regenerated cellulose fibers form ionic liquid using different non-solvents. The influence of shear forces upon cellulose chain alignment during extrusion was simulated in silica based upon rheological measurements. The regenerated fibers had different physical, morphological and mechanical properties. Molecular re-orientation in fibers induced by mechanical strain, at humidities above the T g , resulted in much improved mechanical properties with the Young's modulus reaching 23.4 ± 0.8 GPa and the stress at break 504.6 ± 51.9 MPa, which is comparable to commercially available cellulose fibers. [ABSTRACT FROM AUTHOR]