Search

Niobium‑chromium (Nb Cr) carbide coatings were deposited on graphite using the thermo-reactive deposition and diffusion (TRD) technique. The microstructure, hardness, and coefficient of thermal expansion were characterized to search for the optimal treatment parameters for hard and adherent coatings on graphite. The growth rate increased with treatment temperature for fixed treatment duration and remained constant at a constant temperature for about 6 h. The coatings were found to consist of alternating Nb and Cr layers, and this interesting multilayer structure might be explained by the thermodynamics of oxide reduction and carbide formation reactions. Compared to the single-carbides layer, the hardness of the complex coatings increased from about 2500 HV to above 3000 HV, and displayed a smaller gradient of the depth-dependent hardness from the coating to the substrate. The variation of coefficient of thermal expansion of the samples with temperature was similar to that of the graphite substrate at temperatures from 40 to 450 °C. These results showed the effectiveness of the TRD method for synthesizing hard and adherent carbide coatings on graphite, and for other coating/substrate systems with sharply dissimilar mechanical properties. [Display omitted] • Nb Cr complex carbide layers were formed on graphite materials by the TRD technique for the first time. • The maximum coating thicknesses can reach up to 20 μm, positively correlate with the TRD treatment temperature/time. • The elements distributions and unique alternating Nb Cr multilayer structure in the coatings were reported and discussed. • The coatings showed excellent hardness performance (>2500 HV) with good adhesions to the graphite substrates. [ABSTRACT FROM AUTHOR]