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Developing an innovative protective structure with excellent energy absorption performance is a continuous research effort. The emerging additive manufacturing techniques allow fabricating structures with complex geometrical shapes which have the potential to yield unprecedented energy absorption properties.Accordingly, in this paper, the crush and energy absorption behaviour of new designs, namely Concave Tubes (CTs) featuring inwardly curved sidewalls, is assessed experimentally and compared to that of Standard tubes (STs) featuring straight sidewalls. Tubes with different geometrical configurations, including concave circular (CC), concave square (CS), standard circular (SC), and standard square (SS), are fabricated using the Selective Laser Melting (SLM) process from AlSi10Mg aluminium powder and then crushed axially under quasi-static loading. It was found that the tubes have fractured and developed a splitting deformation mode, instead of progressive buckling, during the axial crushing resulting in relatively low energy absorption performance. The experimental results revealed superior energy absorption performance for the CTs over the STs. A Multi-Attribute Decision Making (MADM) technique known as Complex Proportional Assessment (COPRAS) is used to identify the best design. The COPRAS results show that the CC design is the best energy absorbing tube outperforming all other configurations presented in this paper. more...

This study presents the initial findings associated with the noise emission tests that were carried out in preparation of the UWR Formula 3 car. Even though Formula 3 (F3) race cars are excluded from road vehicle noise emission regulations (EU No. 540/2014), their emission is closely regulated by Fédération Internationale de l’Automobile (FIA) technical regulations. According to FIA regulations, the noise generated by participating cars must not exceed 110 dB (A-weighted) under specific test conditions. The acoustic tests presented in this study were carried out at RAF (Royal Air Force) Cosford airfield in the UK closely simulating FIA recommended conditions. The tests were established to characterise the noise emission of the car during drive-by and stationary conditions. In addition to measuring the Sound Pressure Level (SPL) emitted, the study was extended to evaluating the performance of a detachable muffler tip that is permitted under the FIA regulations. The study found that the tested muffler-tip did not reduce the LAeq acoustic emission under any of the test cases considered. Nevertheless, introducing muffler-tip worsened the LAeq levels by 0.2 dB which is within the standard acoustic measurement uncertainty. Overall, the paper establishes the noise levels associated with F3 cars and the requirement for customised muffler-tips as opposed to aftermarket ones for meaningful noise reduction without adversely affecting performance. more...

Titanium alloys such as Ti6Al4V is amongst the most widely studied metallic materials in the broad context of metal 3D printing. Although the mechanical performances are well understood, the acoustic performance of 3D printed Ti6Al4V, and Ti6Al4V ELI (Extra Low Interstitial) has received limited attention in the literature. As such, this study investigates the normal incidence sound absorption coefficient (α) and Sound Transmission Loss (STL) of both Ti6Al4V and Ti6Al4V ELI samples manufactured using Selective Laser Melting (SLM). The influence of material thickness on acoustic responses and the potential of developing Ti6Al4V micro-perforated panels (MPP) at 400–1600 Hz is also explored. The sound absorption of three aesthetic perforations printed using Ti6Al4V and the influence of a porous back layer was also investigated. The experimental measurements were carried out using an impedance tube following ISO10534-2. The result of the study establishes that 3D printed non-circular perforations featuring porous back-layer can exhibit improved sound absorption coefficient. more...

Heat transfer operations are very common in the process industry to transfer a huge amount of thermal energy, i.e., heat, from one fluid to another for different purposes. Many fluids are used as heat transfer fluid (HTF), in which water is the most common HTF due to its high specific heat, availability, and affordability. However, conventional HTFs, including water, have a lower thermal conductivity, which is the most critical thermophysical property, hence decreased heat transfer efficiency. The addition of solid particles of highly thermally conductive material, specifically at nano-size, i.e., nanoparticles NPs, result in nanofluid NF, which has evolved over the last two decades as efficient HTF and have been investigated in a wide range of applications. Among NPs, graphene (Gr) based materials have shown very high potential as NF due to the very high thermal conductivity up to 5,000 W/m.K, hence higher thermal conductivity NF. This work aims to thoroughly discuss the thermophysical properties of Gr-based NFs, including thermal conductivity, heat capacity, density, and viscosity. The discussion focus on the thermophysical properties as it is the ultimate determinator of the heat transfer characteristics of the HTF, such as the convective and the overall heat transfer coefficient as well as the heat transfer capacity of the NF. The discussion expands to the relative enhancement in such thermophysical properties reaching up to a 40% increase in thermal conductivity, as the most critical thermophysical property. The discussion shows that Gr-based NF has a much higher thermal conductivity relative to widely studied metal oxide NF and at much lower content, and lower density and viscosity increase, which is critical for determining the pumping power requirements. Critical challenges facing the application of Gr-based NFs such as cost, stability, increased density and viscosity, and environmental impacts are thoroughly discussed with mitigation recommendations given. more...

Despite that the Proton Exchange Membrane Fuel Cell (PEMFC) is considered to be an efficient power device; around half of the energy produced from the electrochemical reaction is dissipated as heat due to irreversibility of the cathodic reaction, Ohmic resistance, and mass transport overpotentials. Effective heat removal from the PEMFC, via cooling, is very important to maintain the cell/stack at a uniform operating temperature ensuring the durability of the device as excessive operating temperature may dry out the membrane and reduces the surface area of the catalyst hence lowering the performance of the cell. In addition to cooling, capturing the produced heat and repurposing it using one of the Waste Heat Recovery (WHR) technologies is an effective approach to add a great economic value to the PEMFC power system. Global warming, climate change, and the high cost of energy production are the main drivers to improve the energy efficiency of PEMFC using WHR.This paper presents an overview of the recent progress concerning the cooling strategies and WHR opportunities for PEMFC. The main cooling techniques of PEMFCs are described and evaluated with respect to their advantages and disadvantages. Additionally, the potential pathways for PEMFC-WHR including heating, cooling, and power generation are explored and assessed. Furthermore, the main challenges and the research prospects for the cooling strategies and WHR of PEMFCs are discussed. more...

Porous scaffolds have evolved, allowing personalised 3D-printed structures that can improve tissue reconstruction. By using scaffolds with specific porosity, Poisson's ratio and stiffness, load-bearing tissues such as tibial reconstruction can be improved. Recent studies suggest the potential for negative Poisson's ratio (−υ) meta-scaffolds in mimicking the behaviour of natural tissue, leading to improved healing and tissue reintegration. This study reveals a porous meta-scaffold that offers high −υ and can be personalised to match desired stiffness. By using laser powder bed fusion (L-PBF) of CoCrMo, a porous structure was created, characterised by its ability to achieve heightened −υ. Prototype testing and numerical modelling unveiled a proxy-model capable of predicting and personalising the porosity, yield strength, elastic modulus, and −υ of the tibial meta-scaffold representing a novel contribution to the field. The surrogate model also aids characterising the impact of design variables such as of the scaffold on the key performance requirements of the tibial scaffold. This approach enables the fabrication of porous biomaterials with personalised properties, specifically suited for load-bearing tibial reconstruction. The resulting meta-scaffold offers −υ ranging from -0.16 to -0.38, porosity between 73.46% and 85.36%, yield strength of 30–80 MPa, and elastic modulus ranging from 8.6 to 22.6 GPa. The optimised architecture feature −υ of 0.223 and a targeted elastic modulus of 17.53 GPa, while also showcasing yield strength and porosity of 57.2 MPa and 76.35%, respectively. By combining 3D printing with tailored scaffolds, this study opens doors to mass customisation of improved load-bearing porous biomaterials that of negative Poisson's ratio and stiffness matching. more...

Metaheuristic algorithms (MHAs) occupy considerable attention among researchers because of their high performance and robustness in optimizing several engineering problems. Random walk (RW) techniques showed a significant role in improving the performance of these algorithms. Therefore, this paper aims to provide a systematic and comprehensive review of the role of three substantial random-walk (RW) strategies in enhancing the performance of MHAs. These strategies are the Gaussian, Levy Flight and Quantum random walks. The PRISMA methodology is applied through the articles obtained from four famous scientific databases. The study provides the integration mechanisms as well as the best controlling parameters’ values while integrating these RW strategies into Particle Swarm Optimization (PSO) to produce the Gaussian PSO (GPSO), Levy Flight PSO (LFPSO) and Quantum PSO (QPSO). An experimental study has been conducted to assess the performances of these algorithms in addition to the standard PSO on 23 unimodal, multimodal and fixed-dimension multimodal benchmark functions. Statistical measures have been calculated based on 30-run optimization processes. The comparisons showed that the QPSO, LFPSO, GPSO and PSO have successfully reached the optimal values of 23 standard benchmark functions with average percentages of 65%, 31%, 13% and 11%, respectively. Accordingly, the QPSO has gained the outstanding rank, especially for unimodal and multimodal functions followed by the LFPSO while the standard PSO comes in the last position preceded by the GPSO. From the results, it can be concluded that integrating random walk strategies into existing or new metaheuristic algorithms is capable of enhancing the optimization process and hence provides reliable results when applied to engineering applications. more...

Clean drinking water is one of the United Nations Sustainable Development Goals. Despite significant progress in the water purification technology, many regions still lack access to clean water. This paper provides a review of selected water contaminants and their impacts on human health. The World Health Organization (WHO) guidelines and regional standards for key contaminants were used to characterise water quality in the European Union and UK. The concept of safe drinking water was explained based on the non-observed adverse effect level, threshold concentrations for toxic chemicals, and their total daily intake. Various techniques for monitoring water contaminants and the drinking water standards from five different countries, including the UK, USA, Canada, Pakistan and India, were compared to WHO recommended guidelines. The literature on actual water quality in these regions and its potential health impacts was also discussed. Finally, the role of public water suppliers in identifying and monitoring drinking water contaminants in selected developed countries was presented as a potential guideline for developing countries. This review emphasised the need for a comprehensive understanding of water quality and its impacts on human health to ensure access to clean drinking water worldwide. more...

Auxetic structures, with re-entrant (inverted hexagonal or bow tie) unit cells, have received considerable interest due to their negative Poisson’s ratio property that results in superior mechanical properties. This study proposes a simple method to create non-homogeneous re-entrant honeycombs by modifying the size of chevron crosslinks. The various structural designs were conceived by changing the geometrical dimensions of the crosslinks, namely the length (lcl) and the thickness (tcl), while maintaining the parameters of the re-entrant cell walls. The influence of the design parameters of chevron crosslinks on the mechanical behaviour of additively manufactured re-entrant honeycombs was investigated experimentally and numerically. The structures were fabricated using the Fused Deposition Modelling (FDM) technique from polylactic acid (PLA) plastic. In-plane quasi-static compression tests were conducted to extract the elastic, plastic, and densification properties of the structures. Furthermore, a Finite Element (FE) model was developed via LS-DYNA R11.0 software, validated experimentally, and was then used to obtain a deeper insight into the deformation behaviour and auxetic performance of various designs. The obtained results revealed that the mechanical performance of re-entrant honeycombs can only be tuned by controlling the geometrical configuration of chevron crosslinks. more...

In this study, silver (Ag) and silver–diamond (Ag-D) composites with varying diamond (D) content are fabricated using laser powder bed fusion (L-PBF) additive manufacturing (AM). The L-PBF process parameters and inert gas flow rate are optimised to control the build environment and the laser energy density at the powder bed to enable the manufacture of Ag-D composites with 0.1%, 0.2% and 0.3% D content. The Ag and D powder morphology are characterised using scanning electron microscopy (SEM). Ag, Ag-D0.1%, Ag-D0.2% and Ag-D0.3% tensile samples are manufactured to assess the resultant density and tensile strength. In-process EOSTATE melt pool monitoring technology is utilised as a comparative tool to assess the density variations. This technique uses in-process melt pool detection to identify variations in the melt pool characteristics and potential defects and/or density deviations. The resultant morphology and associated defect distribution for each of the samples are characterised and reported using X-ray computed tomography (xCT) and 3D visualisation techniques. Young’s modulus, the failure strain and the ultimate tensile strength of the L-PBF Ag and Ag-D are reported. The melt pool monitoring results revealed in-process variations in the build direction, which was confirmed through xCT 3D visualisations. Additionally, the xCT analysis displayed density variations for all the Ag-D composites manufactured. The tensile results revealed that increasing the diamond content reduced Young’s modulus and the ultimate tensile strength. more...

Steel studs are an inevitable part of drywall construction as they are lightweight and offer the required structural stability. However, the studs act as sound bridges between the plasterboards, reducing the overall sound insulation of the wall. Overcoming this often calls for wider cavity walls and complex stud decoupling fixtures that increase the installation cost while reducing the floor area. As an alternative approach, this research reveals the potential of perforated studs to improve the acoustic insulation of drywall partitions. The acoustic and structural performance is characterized using a validated finite element model that acted as a prediction tool in reducing the number of physical tests required. The results established that an acoustic numerical model featuring fluid-structure-interaction can predict the weighted sound reduction index of a stud wall assembly at an accuracy of ±1 dB. The model was used to analyze six perforated stud designs and found them to outperform the sound insulation of non-perforated drywall partitions by reducing the sound bridging. Overall, the best performing perforated stud design was found to offer improvements in acoustic insulation of up to 4 dB, while being structurally compliant. more...

Metaheuristic optimization algorithms (MHA) play a significant role in obtaining the best (optimal) values of the system’s parameters to improve its performance. This role is significantly apparent when dealing with systems where the classical analytical methods fail. Fractional-order (FO) systems have not yet shown an easy procedure to deal with the determination of their optimal parameters through traditional methods. In this paper, a recent, systematic. And comprehensive review is presented to highlight the role of MHA in obtaining the best set of gains and orders for FO controllers. The systematic review starts by exploring the most relevant publications related to the MHA and the FO controllers. The study is focused on the most popular controllers such as the FO-PI, FO-PID, FO Type-1 fuzzy-PID, and FO Type-2 fuzzy-PID. The time domain is restricted in the articles published through the last decade (2014:2023) in the most reputed databases such as Scopus, Web of Science, Science Direct, and Google Scholar. The identified number of papers, from the entire databases, has reached 850 articles. A Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA) methodology was applied to the initial set of articles to be screened and filtered to end up with a final list that contains 82 articles. Then, a thorough and comprehensive study was applied to the final list. The results showed that Particle Swarm Optimization (PSO) is the most attractive optimizer to the researchers to be used in the optimal parameters identification of the FO controllers as it attains about 25% of the published papers. In addition, the papers that used PSO as an optimizer have gained a high citation number despite the fact that the Chaotic Atom Search Optimization (ChASO) is the highest one, but it is used only once. Furthermore, the Integral of the Time-Weighted Absolute Error (ITAE) is the best nominated cost function. Based on our comprehensive literature review, this appears to be the first review paper that systematically and comprehensively addresses the optimization of the parameters of the fractional-order PI, PID, Type-1, and Type-2 fuzzy controllers with the use of MHAs. Therefore, the work in this paper can be used as a guide for researchers who are interested in working in this field. more...

Commercialization of proton exchange membrane fuel cells can only materials provided its performance is closely related to existing technologies useful in commercial application. Other critical parameters like the utilization of cheaper materials should be taken into account during the manufacturing of the cell. A key component in the cell that has direct correlation to the cell performance is the flow plate. The weight coupled with cost of the cell revolves around the flow plate used in the manufacturing of the cell. This study explores materials ideal for the manufacturing of fuel cells in order to improve the overall cell performance. The investigation highlights the critical impact of varying materials used in the manufacturing of flow plates for PEM fuel cells. Stainless steel (SS), aluminium (Al) and copper (Cu) were the materials considered. The flow plate designs considered were serpentine and open pore cellular foam channel. Machine learning using python for the validation of the results with Linear regression, Ridge regression and Polynomial regression algorithm was carried out. The performance of both flow field channels was compared using different bipolar plate materials. The results show that metal foam flow channels overall performance was better than serpentine flow channels with all the various bipolar plate material used and Al material outperformed Cu and SS material. There is a direct correlation in terms of the outcome of the study and literature based on the data generated experimentally. It can however be concluded that molecules of hydrogen are stable on aluminium plates compared to copper and stainless steel. more...

To meet the increasing energy demand, renewable energy is considered the best option. Its patronage is being encouraged by both the research and industrial community. The main driving force for most renewable systems is solar energy. It is abundant and pollutant free compared to fossil products. Wind energy is also considered an abundant medium of energy generation and often goes hand in hand with solar energy. The last few decades have seen a sudden surge in wind energy compared to solar energy due to most wind energy systems being cost effective compared to solar energy. Wind turbines are often categorised as large or small depending on their application and energy generation output. Sustainable materials for construction of different parts of wind turbines are being encouraged to lower the cost of the system. The turbine blades and generators perform crucial roles in the overall operation of the turbines; hence, their material composition is very critical. Today, most turbine blades are made up of natural fiber-reinforced polymer (NFRP) as well as glass fiber-reinforced polymer (GFRP). Others are also made from wood and some metallic materials. Each of the materials introduced has specific characteristics that affect the system’s efficiency. This investigation explores the influence of these materials on turbine efficiency. Observations have shown that composites reinforced with nanomaterials have excellent mechanical characteristics. Carbon nanotubes have unique characteristics that may make them valuable in wind turbine blades in the future. It is possible to strengthen carbon nanotubes with various kinds of resins to get a variety of different characteristics. Similarly, the end-of-life treatment methods for composite materials is also presented. more...

This review critically evaluates the latest trends in fuel cell development for portable and stationary fuel cell applications and their integration into the automotive industry. Fast start-up, high efficiency, no toxic emissions into the atmosphere and good modularity are the key advantages of fuel cell applications. Despite the merits associated with fuel cells, the high cost of the technology remains a key factor impeding its widespread commercialization. Therefore, this review presents detailed information into the best operating conditions that yield maximum fuel cell performance. The paper recommends future research geared towards robust fuel cell geometry designs, as this determines the cell losses, and material characterization of the various cell components. When this is done properly, it will support a total reduction in the cost of the cell which in effect will reduce the total cost of the system. Despite the strides made by the fuel cell research community, there is a need for public sensitization as some people have reservations regarding the safety of the technology. This hurdle can be overcome if there is a well-documented risk assessment, which also needs to be considered in future research activities. more...