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This work has focused on oxygen’s role in the delignification process within the context of pulp production. We have investigated the role of oxygen in a complex set of chemical reactions taking place during this process, including both oxidative and non-oxidative reactions. This study explores the impact of pH changes during the oxygen delignification process and the characteristics of the resulting pulps. Additionally, this research examines the effect of oxygen, by comparing conventional oxygen delignification with trials using air and nitrogen. Industrial softwood kraft pulps with a kappa number of 35 were subjected to delignification for 20–120 min under alkaline conditions. The resulting pulps were assessed for kappa number, intrinsic viscosity, fiber charge, and ISO brightness. An important observation from this research is the reduction in lignin molecular weight upon exposure to oxygen and air, suggesting depolymerization reactions facilitated by oxygen species, whereas nitrogen exposure results in less pronounced changes. This finding underscores the impact of oxygen in altering lignin structure, thus informing the selectivity and effectiveness of the delignification process. [ABSTRACT FROM AUTHOR]

For sustainable use of lignocellulosic resources, pruned tree branches of cocoa, one of the major evergreen tropical tree crops with significant economic importance worldwide, were investigated as a potential source of kraft pulp. This study determined the chemical composition, fiber dimensions, kraft pulp, and paper properties of the cocoa tree (Theobroma cacao L.) branches compared to the deciduous trees traditionally used in the paper industry. A handsheet of cocoa pulp showed promising results with narrow fiber length distribution, high paper density, and high mechanical strength. The yield of kraft pulp made from cocoa branches wood was lower. The tensile and burst indices of cocoa pulp handsheet were 2 and 2.5 times higher than that of hardwood traditionally used in the paper industry. These results suggest a potential use of cocoa (Theobroma cacao L.) tree branch wood for pulp production using the kraft process. [ABSTRACT FROM AUTHOR]

This study investigates the role of secondary condensates in the pulp and paper industry's journey to minimize its water footprint. The integration of secondary condensates, traditionally less explored in bleaching processes, is examined for its potential in reducing freshwater demand. Condensates with different organic content (chemical oxygen demand, COD) and their mixtures were tested as washing liquid after the alkaline extraction stage (EP) of eucalyptus globulus kraft pulp and compared to hot water. Two subsequent chlorine dioxide stages were applied to evaluate the impact of the washing liquid COD on pulp properties and chemicals consumption. Despite its higher organic content, the condensates can be used as a partial or total substitute for hot water without substantial compromises in the pulp properties, such as brightness, reversion, and viscosity. The calculated correlation between ClO2 consumption and COD in the washing liquid can be applied for assessing economic and environmental trade-offs, providing a roadmap for optimizing processes and reducing environmental impacts. [ABSTRACT FROM AUTHOR]

For sustainable use of lignocellulosic resources, pruned tree branches of cocoa, one of the major evergreen tropical tree crops with significant economic importance worldwide, were investigated as a potential source of kraft pulp. This study determined the chemical composition, fiber dimensions, kraft pulp, and paper properties of the cocoa tree (Theobroma cacao L.) branches compared to the deciduous trees traditionally used in the paper industry. A handsheet of cocoa pulp showed promising results with narrow fiber length distribution, high paper density, and high mechanical strength. The yield of kraft pulp made from cocoa branches wood was lower. The tensile and burst indices of cocoa pulp handsheet were 2 and 2.5 times higher than that of hardwood traditionally used in the paper industry. These results suggest a potential use of cocoa (Theobroma cacao L.) tree branch wood for pulp production using the kraft process.

An assessment has been made of the relationship between viscosity and mechanical strength of industrial samples of bleached hardwood kraft pulp. To produce this type of semi-finished product, birch and aspen wood has been used, which has been harvested in the Northwestern region of the Russian Federation. The viscosity of a solution of high-molecular polymers provides an idea of the average length of the fibers and, accordingly, their degree of destruction. In turn, the mechanical properties of the fibrous semi-finished product and the strength of the products made from it largely depend on the length of the fiber. Since it takes no more than 2 hours to determine the viscosity of a solution of high-molecular polymers, and 8–10 hours to obtain standard mechanical strength characteristics, viscosity analysis can be considered an express method that provides information on the mechanical strength of a semi-finished product. In this work, the ISO 5351:2010 international standard in cupriethylenediamine solution has been used to analyze the viscosity of the semi-finished product. High values of mechanical strength characteristics have been detected for industrial samples of bleached hardwood kraft pulp with a viscosity of more than 800 ml/g. For pulp samples, a correlation has been established only between the number of double folds and viscosity. Further research has been carried out on samples of bleached hardwood kraft pulp with different degrees of fiber destruction, which have been produced with varying the parameters of sodium hypochlorite treatment. The results have made it possible to establish a range of critical viscosity values for bleached hardwood kraft pulp, which has amounted to 600...700 ml/g, and a polynomial relationship between tear resistance, breaking length, a number of double folds and viscosity with a high confidence coefficient of data approximation of no less than 0.89. It has been shown that viscosity can become an analytical tool in the express diagnostics of the mechanical strength of a fibrous semi-finished product at the intermediate stages of production of bleached hardwood kraft pulp and in quality control of the ready-made semi-finished product.

In this study, the impact of mercerization and PFI refining on the properties of softwood kraft pulp was investigated. Never-dried softwood kraft pulp was treated with 15 wt% NaOH to generate highly hydrated fibers, followed by PFI refining to increase pulp fibrillation and porosity. The original and modified pulp properties were assessed for morphological and chemical composition. Differential scanning calorimetry (DSC) tests and water retention value (WRV) measurements were conducted to evaluate pulp swelling behavior and porosity. Fiber bonding potential and strength properties were evaluated from handsheets of mercerized and unmercerized pulp. Mercerization with 15 wt% NaOH successfully converted cellulose I to cellulose II, leading to slightly increased pulp swelling and micropore volume. However, the mercerization reduced handsheet strength properties. Furthermore, PFI refining resulted in a negligible enhancement of bonding in mercerized pulp, in stark contrast to its significant effect on unmercerized kraft pulp. [ABSTRACT FROM AUTHOR]

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Hygroexpansion, CP/MAS 13C-NMR, WAXS and SAXS measurements were carried out on sheets made from four different commercial pulps of varying lignin content. Non-directional laboratory sheets were made at different press levels from the pulps following different degrees of beating. The sheets were dried both freely and with restraints. Measurements were made on sheets before and after moisture cycling to determine hygroexpansion coefficients, changes in cellulose average lateral fibril dimensions and average cellulose crystallite sizes, with the aim of understanding macroscale and nanoscale changes as the result of moisture cycling. Within the sheets consistent and statistically significant structural changes were observed on both macro and nanoscale. On the macroscale, moisture cycling consistently induced irreversible shrinkage in sheets dried with restraints, but less so in the case of sheets dried freely. The hygroexpansion coefficients were typically higher for freely dried sheets compared with sheets dried with constraints. On the nanoscale, moisture cycling consistently caused an increase in the average crystallite sizes (WAXS) and the average lateral fibril dimensions (CP/MAS 13C-NMR), though the latter occurred with poor statistical significance. These changes were interpreted as an increase in the degree of order in the cellulose fibril interior/cellulose crystallite. There were no profound differences in the nanoscale changes observed for sheets dried with restraints and for sheets dried freely. Changes in the fibre wall nanostructure were of similar magnitudes when comparing results from freely dried low grammage sheets (less abundant inter-fibre joints) with freely dried sheets of higher grammage (more abundant inter-fibre joints). No obvious correlations were found between the macroscale and nanoscale measurements. The proposed explanation for this was that the nanoscale structural changes occurred similarly throughout the entirety of the fibre wall, independent of the proximity to an inter-fibre joint, and that the nanoscale structural changes were mainly the result of water penetrating into the interior of cellulose fibril aggregates. By using the same fibril model for evaluation of CP/MAS 13C-NMR and WAXS data, good-to-reasonable agreement were found for estimates of the degree of cellulose crystallinity. [ABSTRACT FROM AUTHOR]

The growing concern for a safer chemical industry has spurred research towards replacing strong acid solvents, because of the significant hazards they cause, such as issues related to effluent treatment and high corrosiveness. In the production of nanocellulose, sulfuric acid stands out as an example, being highly corrosive, yet widely used. This study aimed to investigate a more ecological acid mixture solvent, specifically comprising hydrochloric acid (HCl) and citric acid (CA), for obtaining carboxylated nanocellulose from kraft cellulose pulp. Distinct methodologies were employed based on three different durations, corresponding to each methodology (30 minutes, 60 minutes, and 90 minutes). FTIR analysis confirmed the occurrence of chemical modification. Among these methodologies, ultrasonication for 60 minutes yielded the best carboxylated nanocellulose, as determined through morphological analysis, with an average diameter of 8.4 nm and an average length of 123 nm. X-ray diffraction (XRD) revealed a decrease in crystallinity; however, both kraft pulp and carboxylated nanocellulose exhibited the cellulose Iβ allomorph. This surface modification paves the way for incorporating new functional properties into the design of composites, hydrogels, Pickering emulsions, drug delivery systems, food packaging, and biofilms. [ABSTRACT FROM AUTHOR]

Context: In Uruguay, numerous Pinus taeda plantations are at final-turn age, but they still do not have commercial destination and are exported as green-wood logs. For the development of this sector, it is necessary to strive towards a comprehensive processing of this resource. Method: This work focused on analyzing the use of Pinus taeda wood available in the country to produce brown kraft pulp with a kappa number of 80, which can be used to make packaging paper. As raw materials, we employed by-products from the mechanical wood-transformation industry (wood chips and thinning wood) and final-turn wood. Pulping tests were carried out, varying the alkali charge and the H-factor while aiming for a kappa number of 80. The viscosity, pulping, and rejection yield were measured in the pulps, and the pH and residual alkali content were evaluated in black liquor. Results: Based on the results, the best pulping conditions were an active alkali charge of 14% (Na2O) and an H-factor of 1260 for sawmill chips and thinning wood, as well as an active alkali charge of 14% (Na2O) and an H-factor of 1080 for final-turn wood. The pulp obtained with sawmill chips exhibited the most resistant fibers, and the final-turn wood pulp was the most sensitive to the refining process. Under the aforementioned conditions, the paper properties of laboratory-produced pulp are comparable with those of commercial pulp. Conclusions: This indicates that it is technologically possible to produce brown kraft pulp from Uruguayan Pinus taeda wood, with adequate quality to produce packaging paper

Africa is the third-richest continent in the world in terms of bamboo species. Despite these laudable natural resources, most African countries still use asbestos cement board as one of their major building materials. This is chiefly due to the high cost of equipment and technologies associated with non-asbestos-fiber cement board production. The current research seeks to underscore the possibility of utilizing these massive continent resources for non-asbestos-fiber cement board production by employing the existing production process in the asbestos cement industries via an innovatively developed laboratory-simulated Hatschek process. Non-asbestos-fiber cement boards incorporating kraft and bamboo fibers were successfully produced in the laboratory using this innovative method based on Hatschek technology, with natural fibre addition in the range of 2–6 wt.%. Experimental results revealed that the Flexural strength and deflection of the board improved significantly, producing optimum values of 10.41 MPa and 2.0 mm, respectively for composite board reinforced with 10 wt.% and 6 wt.% of kraft pulp and bamboo fibers, respectively. The SEM morphology of the fractured surfaces revealed the mode of composite fracture as well as good interaction at the fiber–matrix interface. Overall, the mechanical properties of the developed composite boards satisfy the minimum requirements of relevant standards based on fiber cement flat sheets and can be employed for internal building applications in low-cost housing estates in developing countries. The outcome of this research indicates that the current industrial production process based on Hatschek technology can be employed for non-asbestos-fiber cement board production using the studied natural fiber. [ABSTRACT FROM AUTHOR]

The aim of this study was to investigate new materials from organosolv fibers, organosolv lignin, kraft fibers, and their blends. The organosolv fibers showed reprecipitated lignin on the surface, a comparably low fiber length of 0.565 mm on average, and a high fines content of 82.3%. Handsheets were formed and thermopressed at 175 °C and 50 MPa, yielding dense materials (1050–1100 kg/m3) with properties different to that of regular paper products. The thermopressing of organosolv fibers alone produced materials with similar or better tensile strength (σb = 18.6 MPa) and stiffness (E* = 2.8 GPa) to the softwood Kraft reference pulp (σb = 14.8 MPa, E* = 1.8 GPa). The surface morphology was also smoother with fewer cavities. As a result, the thermopressed organosolv fibers exhibited higher hydrophobicity (contact angle > 95°) and had the lowest overall water uptake. Combinations of Kraft fibers with organosolv fibers or organosolv lignin showed reduced wetting and a higher density than the Kraft fibers alone. Furthermore, the addition of organosolv lignin to Kraft fibers greatly improved tensile stiffness and strength (σb = 23.8 MPa, E* = 10.5 GPa), likely due to the lignin acting as a binder to the fiber network. In conclusion, new thermopressed materials were developed and tested, which show promising potential for sustainable fiber materials with improved water resistance. [ABSTRACT FROM AUTHOR]

Nowadays, the emphasis is on increasing the durability of all products. For this reason, it is also advisable to look into extending the durability of paper products. The main reason for using flax pulp is that flax and cotton pulp are widely used for the production of banknotes due to their higher strength. This paper deals with flax pulp with the addition of nanocellulose, which should further enhance the mechanical properties of the pulp. The tensile strength, breaking length, and tensile energy absorption index were evaluated as the key mechanical properties. At the same time, the effect of the addition of nanocellulose, whether it was added to the pulp mass or applied to the later produced paper as a spray or coating, was tested in comparison to paper without the addition of nanocellulose. The best mechanical properties, i.e., tensile strength, were achieved for the highest addition of 5% of nanocellulose into the pulp, at 24.3 Nm∙g−1, and for the coating application, at 28.7 Nm∙g−1, compared to the flax pulp without the addition, where the tensile strength was 20.5 Nm∙g−1. The results of this research are used for the assessment of nanocellulose as a natural compatible additive to enhance the strength properties of cellulose-based materials. [ABSTRACT FROM AUTHOR]

Coffee production generates large volumes of residue, reaching 32 million tons per year in Brazil alone. This study aimed to evaluate the parchment of coffee fruit, a residue from the coffee industry, in terms of its chemical composition and potential for kraft pulp production. The parchment was characterized with respect to its carbohydrate, lignin, extractive, and mineral contents. The substance was submitted to the kraft pulping process, targeting a kappa number of 25. The main findings of this study are the following: glycans (38.5%), xylans (21.6%), and lignin (27.1%) were the main components of the raw material, the extractive content was 4.5%, quite similar to those found for hardwood species used for pulp production, and the pulping yield was 42.6%. The lignins from the residual were extracted and characterized by their chemical composition, obtained by elemental and pyrolysis–gas-chromatography–mass–spectrometry (Py-GC/MS) analyses. Py-GC/MS analysis from the decomposition of lignin provided the identification of 26 compounds, categorized into six different groups-acids, aldehydes, amines, furans, ketones, and aromatics. Based on chemical biomass characteristics, the pulping performance was similar to those observed for softwood raw materials, with similar pulp bleachability. These results indicate that the evaluated waste biomass has a good potential for use in pulp production. [ABSTRACT FROM AUTHOR]

Hemicellulose-rich pulp raw materials are avoided in the production of man-made cellulosic textile fibres due to hemicellulose reactivity with the currently used industrial solvent systems. Incorporation of hemicelluloses in regenerated fibres could, however, increase the share of used wood biomass and thus improve the environmental footprint of regenerated fibre products. Superbase ionic liquids have shown potential in dissolving and regenerating all the major wood polymers i.e. cellulose, hemicellulose and lignin into regenerated products. In this work, regenerated fibres were spun from hemicellulose-rich softwood and eucalyptus paper-grade pulps and eucalyptus dissolving pulp using a superbase ionic liquid [mTBNH][OAc]. Before dissolution and spinning, intrinsic viscosities of the paper-grade pulps were adjusted either enzymatically or by using a mild acid-treatment to improve dope rheology for dry-jet wet spinning. In fibre spinning, hemicellulose was found to regenerate in high yield and the obtained regenerated fibres had high dry tenacities (5.3 to 15 cN/dtex). The best mechanical properties were measured from fibres with high hemicellulose content (17.3% (w/w)). Pulp pretreatment was found to be critical for achieving good mechanical properties. Acid-pretreatment, which modified both cellulose and hemicellulose, yielded regenerated fibres with better mechanical properties compared to an enzyme-pretreatment which did not alter the hemicellulose structure. Removal of hemicellulose substituents and hydrolysis of hemicellulose backbone in acid-pretreatment may be the key to improved mechanical properties in hemicellulose-containing regenerated fibres. Enzymatic peeling and imaging with a xylan-specific monoclonal antibody (CCRC-M138) suggest that hemicelluloses were enriched to the outermost layers of the regenerated fibres. [ABSTRACT FROM AUTHOR]

ABSTRACT: Kraft pulp (KP), an intermediate product obtained when wood chips are converted to paper, contains highly digestible fiber. This study evaluated the effect of KP inclusion in calf starters on growth performance, health, and plasma glucagon-like peptide 2 (GLP-2) concentration in calves. Twenty-five Holstein heifer calves were raised on a high plane of nutrition program using milk replacer containing 29% crude protein and 18% fat until 49 d after birth, and were fed calf starters containing KP at 0 (CON; n = 14) or 12% (KPS; n = 11) on a dry matter basis. All calves were fed the treatment calf starters and timothy hay ad libitum. Blood was collected at 4, 14, 21, 35, 49, 70, and 91 d after birth. Dry matter intake (DMI) of milk replacer and hay was not affected by treatment, whereas calf starter DMI was lower for KPS (0.93 kg/d) than for CON (1.03 kg/d). Higher neutral detergent fiber (NDF) content in KPS (31.7%) than in the CON starter (22.1%) resulted in higher NDF intake for KPS (0.55 kg/d) than for CON (0.47 kg/d). However, the consumption of starch was lower for KPS (0.29 kg/d) than for CON (0.33 kg/d). Despite the lower starter intake for KPS, body weight and average daily gain did not differ between treatments. No significant difference was observed in the plasma concentrations of metabolites, except for β-hydroxybutyrate (BHB); BHB concentration was lower for KPS (216 μmol/L) than for CON (257 μmol/L). The area under the curve for plasma GLP-2 concentration was higher for KPS (54.1 ng/mL × d) than for CON (36.0 ng/mL × d). Additionally, the fecal score postweaning (1.19 and 1.48 for KPS and CON, respectively) and the number of days that calves developed diarrhea throughout the experimental period (2.50 d and 8.10 d for KPS and CON, respectively) were lower for KPS than for CON. These results indicate that feeding KP reduces the severity and frequency of diarrhea without adversely affecting growth performance. This could be attributed to the increased plasma GLP-2 concentration induced by higher NDF intake.

A study was carried out to observe how active alkali and sulfidity loading affect the kraft pulp characteristics of sweet sorghum bagasse (SSB). SSB pulp was obtained from the kraft pulping with a variation of active alkali (17, 19, and 22%) and sulfidity loading percentage (20, 22, and 24%). The chemical functional group and composition, morphological properties, crystallinity, and pyrolysis product of the resulting pulp were characterized. Based on Fourier transform infrared characterization, SSB pulp demonstrated a peak absorption showing the existence of cellulose, lignin, and hemicellulose. The fibril was found clearly in the pulp fibers of SSB. The crystallinity of treated SSB was higher than that of untreated samples. The Gaussian function gave more accuracy for crystallinity determination (indicated by an R2 value that was relatively higher than the Lorentzian function). It is consistent with Raman spectra in this study, which showed a specific band at 370–380 and ~ 1090 cm−1 from cellulose. The higher carbohydrate content of SSB pulp showed that the delignification process using kraft pulping with a variation of alkali active and sulfidity loading could be an alternative method to cellulose recovery for cellulose-derived products. [ABSTRACT FROM AUTHOR]

Screening of pulp can be expressed as a process where solid contaminants are removed from a pulp slurry without an excessive loss of fibres of acceptable quality. The impurities originate from the feedstock, or they are generated during the transport, handling, storage, or pulping process. The most typical impurities include bark, fibre bundles or shives, knots, plastic, rubber, and sand. Moreover, there are also other objectives for screening, such as the improvement of the pulp quality, savings in bleaching chemical consumption, and protection of process equipment. In industrial applications, pulp screening is typically carried out with more than one screen for a more beneficial screening result. The pulp screening equipment can be divided into different types by the separation technique employed, such as atmospheric or pressurized screens, centrifugal screens, vibrating screens, etc. In addition, there are other types of related equipment that are common in the pulp screening process, such as knotters, refiners, and hydrocyclones. The main objective of this review is to discuss the advantages and disadvantages of modern screening equipment as well as introduce contemporary screening strategies for chemical pulp mills. [ABSTRACT FROM AUTHOR]

Itaconic acid (IA) is a value-added chemical currently produced by Aspergillus terreus from edible glucose and starch but not from inedible lignocellulosic biomass owing to the high sensitivity to fermentation inhibitors present in the hydrolysate of lignocellulosic biomass. To produce IA from lignocellulosic biomass, a gram-positive bacterium, Corynebacterium glutamicum, with a high tolerance to fermentation inhibitors was metabolically engineered to express a fusion protein composed of cis -aconitate decarboxylase from A. terreus responsible for IA formation from cis -aconitate and a maltose-binding protein (malE) from Escherichia coli. The codon-optimized cadA _ malE gene was expressed in C. glutamicum ATCC 13032, and the resulting recombinant strain produced IA from glucose. IA concentration increased 4.7-fold by the deletion of the ldh gene encoding lactate dehydrogenase. With the Δ ldh strain HKC2029, an 18-fold higher IA production was observed from enzymatic hydrolysate of kraft pulp as a model lignocellulosic biomass than from glucose (6.15 and 0.34 g/L, respectively). The enzymatic hydrolysate of kraft pulp contained various potential fermentation inhibitors involved in furan aldehydes, benzaldehydes, benzoic acids, cinnamic acid derivatives, and aliphatic acid. Whereas cinnamic acid derivatives severely inhibited IA production, furan aldehydes, benzoic acids, and aliphatic acid improved IA production at low concentrations. The present study suggests that lignocellulosic hydrolysate contains various potential fermentation inhibitors; however, some of them can serve as enhancers for microbial fermentation likely due to the changing of redox balance in the cell. [Display omitted] • Enzymatic hydrolysate of kraft pulp was used as a model lignocellulosic feedstock. • Kraft pulp hydrolysate enhanced itaconic acid (IA) production by recombinant C. glutamicum. • Some contaminants in kraft pulp hydrolysate improved IA production by recombinant C. glutamicum. [ABSTRACT FROM AUTHOR]

Kraft pulp (KP), an intermediate product obtained when wood chips are converted to paper, contains highly digestible fiber. This study evaluated the effect of KP inclusion in calf starters on growth performance, health, and plasma glucagon-like peptide 2 (GLP-2) concentration in calves. Twenty-five Holstein heifer calves were raised on a high plane of nutrition program using milk replacer containing 29% crude protein and 18% fat until 49 d after birth, and were fed calf starters containing KP at 0 (CON; n = 14) or 12% (KPS; n = 11) on a dry matter basis. All calves were fed the treatment calf starters and timothy hay ad libitum. Blood was collected at 4, 14, 21, 35, 49, 70, and 91 d after birth. Dry matter intake (DMI) of milk replacer and hay was not affected by treatment, whereas calf starter DMI was lower for KPS (0.93 kg/d) than for CON (1.03 kg/d). Higher neutral detergent fiber (NDF) content in KPS (31.7%) than in the CON starter (22.1%) resulted in higher NDF intake for KPS (0.55 kg/d) than for CON (0.47 kg/d). However, the consumption of starch was lower for KPS (0.29 kg/d) than for CON (0.33 kg/d). Despite the lower starter intake for KPS, body weight and average daily gain did not differ between treatments. No significant difference was observed in the plasma concentrations of metabolites, except for β-hydroxybutyrate (BHB); BHB concentration was lower for KPS (216 μmol/L) than for CON (257 μmol/L). The area under the curve for plasma GLP-2 concentration was higher for KPS (54.1 ng/mL × d) than for CON (36.0 ng/mL × d). Additionally, the fecal score postweaning (1.19 and 1.48 for KPS and CON, respectively) and the number of days that calves developed diarrhea throughout the experimental period (2.50 d and 8.10 d for KPS and CON, respectively) were lower for KPS than for CON. These results indicate that feeding KP reduces the severity and frequency of diarrhea without adversely affecting growth performance. This could be attributed to the increased plasma GLP-2 concentration induced by higher NDF intake. [ABSTRACT FROM AUTHOR]

Approaches to obtain nanocellulose have been extensively suggested, and among the most competitive methodologies includes mechanical defibrillation, which results in a nanocellulose gel suspension that can be used in a variety of applications. However, standard procedures results in inhomogeneous fibre sizes due to its physical approach. Pre-treatments have been suggested, such as enzymes, but their cost is a disadvantage. In this work, we suggest the use of cryoslash for bleach kraft pulp using a simple methodology of embedding the dry kraft pulp in distilled water following by freezing at −80 °C, which was slashed using a common blender and submitted to an ultra-fine friction grinder. Samples were studied at various grinding steps 5, 15, 30, 60 and 120. Overall, the energy difference required to defibrillate with cryoslash was ∼3.26 kWh/kg at 30 steps and ∼6 at 120 steps, which was similar to enzymatic pre-treatment with nanofibrils significantly smaller. Cryoslash presented a unique C–H in plane structure from nanocellulose, related to a decrease in average size of fibrils, while crystallinity and thermal properties of nanocellulose remained stable at 60 steps, but mechanical properties increased until 120 steps along with the transmittance values related to the energy consumption curve. [ABSTRACT FROM AUTHOR]

Oxidation of kraft pulp using hydrogen peroxide under mild acidic conditions can be applied in order to obtain new functionality of the fibres, in the form of carbonyl groups. The hydrogen peroxide concentration must, however, be higher than consumed by the oxidation reactions meaning that the liquid must be recirculated to fully utilize the hydrogen peroxide. This paper investigates the consequences of recirculation of the oxidation liquor. It was found that recirculation results in an accumulation of ions of transition metals (copper, iron and manganese) in the oxidation liquor. The transition metal ions are known for catalytic decomposition of hydrogen peroxide, producing radicals which may react with carbohydrates, forming carbonyl groups as well as causing carbohydrate degradation. This was confirmed through the recirculation of oxidation liquor as well as through controlled addition of transition metals. At high transition metal ion concentration the reactions were fast and a severe degradation of carbohydrates was observed, accompanied by a rapid hydrogen peroxide consumption. The consequence of this, in an industrial context, is that the concentration of metal ions must be carefully controlled in order to add functionality to the cellulose without causing excessive degradation of carbohydrates or consumption of hydrogen peroxide. [ABSTRACT FROM AUTHOR]

Although wood is the main source for pulp and paper industry in Brazil, other renewable non-wood fibers could be key alternatives for papermaking. Thus, this study aimed to evaluate the properties of handsheets produced from a mixture of totora (Schoenoplectus californicus) (C.A. Mey.) and Eucalyptus spp. (eucalyptus) fibers. The pulps were refined in laboratory dybeater "PFI type," varying the number of revolutions, in order to obtain refining curves in the range of 15° to 60° SR. The optical, physical, and mechanical properties of the papers produced were evaluated. The addition of totora fibers influenced refining process and paper properties. Moreover, the handsheets produced with the highest content of totora fibers showed low mechanical resistance. Totora is not suitable to be used as a single source of fibers, especially when good mechanical performance is required. However, when the fibers were mixed with eucalyptus, the mixture achieved reasonable resistance. Furthermore, higher opacity was obtained by the addition of totora (≥97%), which is interesting for the printing and writing segment. [ABSTRACT FROM AUTHOR]

Three-dimensional (3D) printing is a useful technique that allows the creation of objects with complex structures by deposition of successive layers of material. These materials are often from fossil origin. However, efforts are being made to produce environmentally friendly materials for 3D printing. The addition of lignocellulosic fibres to a polymer matrix is one of the alternatives to replace, for instance, glass fibres in composites as reinforcing materials. The fields of biocomposites and 3D printing open innovative application areas for pulp fibres from the pulp and paper industry. In this work, biocomposites of poly(lactic acid) (PLA), poly(hydroxyalkanoate) (PHA) and kraft pulp fibres were prepared in order to find a suitable formulation for filaments for 3D printing. The effect of two different types of kraft fibres (bleached (B) and unbleached (U)) and of PHA on the mechanical and thermal properties of the biocomposites was assessed. The addition of 30% kraft fibres to PLA resulted in an increase of the tensile modulus from 3074 to ∼4800 MPa. In the case of biocomposites containing PHA (50% PLA/20% PHA/30% kraft) the increase in modulus was more moderate (PLA+PHA+U: 3838 MPa, and PLA+PHA+B: 3312 MPa). The tensile strength of PLA (66 MPa) increased to 77 MPa in PLA+kraft biocomposites, while a reduction in strength was observed for PLA+PHA+U (43 MPa) and PLA+PHA+B (32 MPa). Filaments prepared with PLA, PHA and bleached and unbleached pulp fibres showed similar printability of complex geometries, demonstrating that unbleached pulp fibres could also be utilized in the preparation of biocomposites with good mechanical performance and 3D printing properties.

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The residual lignin content of unbleached maritime pine (Pinus pinaster Aiton) Kraft pulps was assessed by analytical pyrolysis (Py-lignin) and the results were compared to the Klason lignin content and kappa number. Thirty samples, each from an individual tree, were delignified under identical conditions. The residual lignin content of the pulps varied widely as assessed by Py-lignin (5.9%–9.2%), Klason (8.2–15.1), and kappa number (59–112). Despite a systematic difference between Py-lignin and Klason, they were strongly correlated (R2 = 0.90). The H/G ratio of the residual pulp lignin ranged from 0.145 to 0.195, with a mean of 0.165, which is more than two times the average H/G ratio of Maritime pine wood lignin (0.064). The results show that Kraft pulping, which selectively degrades lignin with more labile inter-unit links, changed the pattern of pyrolysis products of pulp lignin considerably and, consequently, its structure. This pattern shows an enrichment in H-lignin-derived products, namely phenol, p-cresol, and m-cresol, and in some G-lignin-derived products such as guaiacol and 4-mthylguaiacol, and a decrease in coniferylaldehyde, homovanillin, and eugenol. Principal component analysis (PCA) of the G- and H-lignin-derived pyrolysis products shows that pulps are distributed along PC 1 based on their residual lignin content. The loadings plot shows that this separation is mainly due to a small number of G-lignin products, including 4-methyl guaiacol, 4-vinyl guaiacol, isoeugenol (trans), and guaiacol, which are more abundant in pulps with higher residual lignin content. The obtained results show that analytical pyrolysis is an appropriate method for quantifying the residual lignin content and H/G ratio of unbleached Kraft pulps and provide information regarding how lignin is degraded during the pulping process. [ABSTRACT FROM AUTHOR]

Xylanases can boost pulp bleachability in Elemental Chlorine Free (ECF) processes, but their industrial implementation for producing bleached kraft pulps is not straightforward. It requires enzymes to be active and stable at the extreme conditions of alkalinity and high temperature typical of this industrial process; most commercial enzymes are unable to withstand these conditions. In this work, a novel highly thermo and alkaline-tolerant xylanase from Pseudothermotoga thermarum was overproduced in E. coli and tested as a bleaching booster of hardwood kraft pulps to save chlorine dioxide (ClO2) during ECF bleaching. The extremozyme-stage (EXZ) was carried out at 90 °C and pH 10.5 and optimised at lab scale on an industrial oxygen-delignified eucalyptus pulp, enabling us to save 15% ClO2 to reach the mill brightness, and with no detrimental effect on paper properties. Then, the EXZ-assisted bleaching sequence was validated at pilot scale under industrial conditions, achieving 25% ClO2 savings and reducing the generation of organochlorinated compounds (AOX) by 18%, while maintaining pulp quality and papermaking properties. Technology reproducibility was confirmed with another industrial kraft pulp from a mix of hardwoods. The new enzymatic technology constitutes a realistic step towards environmentally friendly production of kraft pulps through industrial integration of biotechnology. [ABSTRACT FROM AUTHOR]

Three-dimensional (3D) printing is a useful technique that allows the creation of objects with complex structures by deposition of successive layers of material. These materials are often from fossil origin. However, efforts are being made to produce environmentally friendly materials for 3D printing. The addition of lignocellulosic fibres to a polymer matrix is one of the alternatives to replace, for instance, glass fibres in composites as reinforcing materials. The fields of biocomposites and 3D printing open innovative application areas for pulp fibres from the pulp and paper industry. In this work, biocomposites of poly(lactic acid) (PLA), poly(hydroxyalkanoate) (PHA) and kraft pulp fibres were prepared in order to find a suitable formulation for filaments for 3D printing. The effect of two different types of kraft fibres (bleached (B) and unbleached (U)) and of PHA on the mechanical and thermal properties of the biocomposites was assessed. The addition of 30% kraft fibres to PLA resulted in an increase of the tensile modulus from 3074 to ~4800 MPa. In the case of biocomposites containing PHA (50% PLA/20% PHA/30% kraft) the increase in modulus was more moderate (PLA + PHA + U: 3838 MPa, and PLA + PHA + B: 3312 MPa). The tensile strength of PLA (66 MPa) increased to 77 MPa in PLA + kraft biocomposites, while a reduction in strength was observed for PLA + PHA + U (43 MPa) and PLA + PHA + B (32 MPa). Filaments prepared with PLA, PHA and bleached and unbleached pulp fibres showed similar printability of complex geometries, demonstrating that unbleached pulp fibres could also be utilized in the preparation of biocomposites with good mechanical performance and 3D printing properties. [ABSTRACT FROM AUTHOR]

Tissue paper was the only paper grade whose consumption increased during 2020 in Europe. In a highly competitive context, this work explores a strategy based on bisacrylamide cross-linkers and poly(vinyl alcohol) (PVA), seeking to enhance the water uptake of pulps for tissue paper and the key properties of the resulting tissue sheets: water absorption capacity, capillarity, softness, porosity, and strength. For that, α-cellulose from cotton and a kraft hardwood pulp, in parallel, were reacted with N,N'-methylenebisacrylamide, both in the absence and in the presence of PVA. The water desorption rate of the modified polymers was monitored. Pulp blends were then mixed with a conventional softwood pulp (30%) to prepare laboratory tissue paper sheets (20 g m–2). For cotton cellulose, cross-linking with PVA more than doubled the water uptake, up to 7.3 g/g. A significant enhancement was also obtained in the case of pulps, up to 9.6 g/g, and in the case of paper, to 11.9 g/g. This improvement was consistent with a drastic increase in porosity, and it was not detrimental to paper strength. [ABSTRACT FROM AUTHOR]

The objective of this study is to gain further insight into the compositional and physical changes of kraft pulp caused by oxidation with hydrogen peroxide under acidic conditions. A softwood kraft pulp has been subjected to varying degrees of oxidation. Changes in the composition, as well as resulting physical properties of laboratory sheets were investigated. Findings indicated that the oxidation resulted in an increased carbonyl group content, a decrease in intrinsic viscosity and a change in hemicellulose composition. The oxidized pulps were found to have a reduced water retention value and a slightly reduced tensile strength (4–11 % at the investigated conditions). However, a substantial increase in wet web tensile strength (6–23 %) and wet tensile strength (134–242 %) of the sheets was obtained. The sheets could easily be repulped and an increased wet strength maintained to a large extent, even after recycling of the sheets. [ABSTRACT FROM AUTHOR]

Cellulose nanofibrils (CNF) isolation based on a catalyst-free maleic anhydride esterification has proven to be effective, however, the effects of pulp hornification on CNF isolation by this strategy have yet to be explored, which could present significant impacts for CNF isolation. Herein, dried northern bleached softwood Kraft pulp (D-NBSK) and never-dried northern bleached softwood Kraft pulp (ND-NBSK) were selected as the substrates. After esterification with maleic anhydride (MA), the esterified ND-NBSK pulp (E-ND) shows a significantly smaller size and more fragmented structure than the esterified D-NBSK pulp (E-D). Meanwhile, higher degree of esterification can be realized for the never dried pulp as compared to the dried pulp, which is corroborated by the significantly stronger characteristic peaks of C O (1720 cm−1) and -COO− (1575 cm−1) from the FTIR spectra and the higher surface charge content (0.86 ± 0.04 mmol/g vs. 0.55 ± 0.05 mmol/g). A comparison of the characteristics of the resulting CNF similarly demonstrated the negative impact of hornification. Overall, this work indicates that hornification tends to reduce the accessibility of chemical reagents to the pulp, leading to insufficient deconstruction. Such negative impact of hornification should be considered when performing nanocellulose isolation, especially when using pulp as feedstock. [Display omitted] [ABSTRACT FROM AUTHOR]

The world demand for paper has been increased due to the increasing population Therefore, to cop up the limited wood fiber resources introducing raw material in pulp and paper industries is necessary. The aims of this study to evaluate the pulp and paper-making properties of Caesalpinia decapetela based on proximate chemical composition, fiber morphology, pulping, bleaching, and physical test of the final product. The results proximate chemical analysis showed that C. decapetela has holocellulose content of 78.14±0.1 % and lignin content 18.0±0.04 %. Fiber morphology revealed that the fibers were 0.708 mm long, 18.63 μm width, and have 5.1 μm cell wall thicknesses. Kraft pulping of C. decapetale, was performed at different active alkali (5 %, 10 %, 15 %, 20 % and 25 %) and temperature (150, 160 and 170 °C), keeping the sulphidity 25 % constant. The pulp maximum yield 44.1 % was obtained at active alkali content of 15 %, temperature 160 °C, and cooking time 90 minutes. The effect of pulping on fiber morphology was studied using scanning electron microscopy which showed the surface of fiber before pulping was tight, orderly arranged and the texture was relatively hard. After pulping, there was the removal of lignin, hemicellulose, and cellulose. Due to this fiber become soft loosened and contain micro-pores. Pulp produced was bleached, sheet preparation and testing were performed. The prepared paper sheets have a tensile index of 28.19 Nm/gm, burst index of 1.359 kPa m 2 / gm 1.359\hspace{0.1667em}\text{kPa}\hspace{0.1667em}{\text{m}^{2}}/\text{gm} , and tear indices of 4.2 mN m 2 / gm 4.2\hspace{0.1667em}\text{mN}\hspace{0.1667em}{\text{m}^{2}}/\text{gm}. This study concluded C. decapetale can be the new raw material for pulp and paper making industries. However, pilot plant studies are required to check this raw material for the full recommendation of the pulp and paper industries. [ABSTRACT FROM AUTHOR]

The demand for plastic packaging material has continued to increase worldwide, a phenomenon that had led to more negative impacts on the environment, especially waste pollution issues caused by the petrochemical industry producing plastics and polymers. As a result, this research aimed to study the production of biodegradable packaging by blending polylactic acid (PLA) and polybutylene succinate (PBS) with 5–20% (w/w) sweet bamboo (Dendrocalamus asper Backer) kraft pulp (SKP). Subsequently, several analyses were used to evaluate the biopolymer properties to determine if the composite could be used to produce biodegradable packaging. The addition of SKP 5% (w/w) provided the PLA/PBS composite with the highest thermal and mechanical properties. Furthermore, the effect of a plasticizer was studied by combining 5%, 10%, or 15% (w/w) Mesamoll in the PLA/PBS composite with 5% (w/w) SKP. This addition changed all composite properties and in particular provided good water vapor barrier properties. Finally, this research revealed that SKP plays a role as a nucleating agent in plasticized PLA/PBS composite. [ABSTRACT FROM AUTHOR]

This study aimed to determine the influence of prehydrolysis of wood chips on the kraft pulping of Populus x euramericana. Optimum cooking conditions were determined by evaluating different alkali concentrations and cooking periods. Xylanase was used to hydrolyze chips before cooking. Prehydrolysis process increased the yield and viscosity of pulp. Consequently, the mechanical properties of paper changed remarkably. In contrast, the optical properties of the unbleached kraft pulp declined due to lignin content. [ABSTRACT FROM AUTHOR]

Hydrothermal treatment of wood pulp at 150–225°C prior to acid hydrolysis was investigated in the context of isolating cellulose nanocrystals (CNCs). The objective was 2-folds as follows: (a) generating furfural as a value–added co–product; and (b) concentrating and forming new CNC precursors through thermal re–orientation of para–crystalline cellulose chains that will in turn improve CNC recovery and yield. Furfural yields up to 19 and 21% xylan conversion were obtained at 200 and 225°C hydrothermal treatments, respectively. In addition, these hydrothermal treatment conditions increased the crystallinity index of the pulp (77%) to 84 and 80%, respectively. Consequently, the CNC yield from hydrothermally treated wood pulp, when compared to untreated wood pulp, improved by up to 4- and 2-folds, respectively. An efficient acid hydrolysis process with yield improvements can translate to reduced CNC isolation and purification costs and increased production capacity. The qualities of the CNCs in terms of particle size and crystallinity were not affected due to hydrothermal treatment. However, the zeta potential, sulfur, hydrogen, and oxygen content of the CNCs were significantly lower at 225°C while carbon composition increased, and dark brown coloration was observed that indicates caramelization. This study demonstrates for the first time a novel biorefinery strategy that introduces hydrothermal treatment prior to acid hydrolysis to co–generate furfural and CNC with improved efficiency.

In this work, we prepared novel cellulosic paper by incorporating tannin into the kraft pulp for potential application in active food packaging. The kraft pulp fibers were firstly periodate oxidized to obtain the dialdehyde cellulosic fibers, and then reacted with varied dosages of tannin to incorporate them into the fibers by covalent bondings between aldehyde groups on cellulose and active hydrogen on tannin. Handsheets were prepared using the tannin incorporated fibers through papermaking process and the properties were characterized. The percentage of tannin in the paper increased with the increase of the tannin dosage. FT-IR spectra confirmed the successful incorporation of tannin into the cellulosic fibers. It was found that paper after incorporation of tannin turned to be surface hydrophobic with contact angles higher than 90°, which may probably due to the covalent bonds between tannin and cellulose. The handsheets show high antioxidative and UV-shielding properties, which both increased with the increase of the tannin percentage in the paper. Water vapor transmission rate (WVTR) decreased after the incorporation of tannin, and this could facilitate its application in food packaging. The breaking length of tannin incorporated paper decreased insignificantly, less than 10% with the tannin percentage as high as 45%. Unlabelled Image • Tannin were incorporated into the kraft fibers through covalent bondings. • Paper handsheets were prepared using tannin incorporated kraft fibers. • Paper with tannin exhibited high UV-shielding and antioxidative properties. • Its hydrophobicity and water vapor barrier property were improved. [ABSTRACT FROM AUTHOR]

The delignification of kraft pulp with sodium dithionite was studied to remove lignin content in the pulp. The sodium dithionite dissolves the chromophoric groups and residual lignin present in the pulp. The increase in dosage of sodium dithionite and reaction temperature of delignification has positive effect on kappa reduction of pulp. X ray diffraction was used to determine the crystallinity index of bleached pulp. The crystallinity increased from 83.3% for unbleached pulp to 86.7% after delignification. Fourier transform infrared spectroscopy shows the reduction in hydrogen bonding in bleached pulp and also the conversion of cellulose I to cellulose II. FT-Raman spectra shows that the fluorescence observed in the spectra of unbleached pulp reduced significantly in comparison to the spectra of bleached pulp resulting in removal of residual lignin and chromophoric groups present in the pulp. Scanning electron imaging shows the smoothening of fiber surface after bleaching. The delignification reaction followed first-order kinetics and activation energy is 33.57kJ/mol. [ABSTRACT FROM AUTHOR]

The first goal of this study was to determine the polysaccharide composition of Pinus brutia wood and how this composition changes during kraft pulping. The second goal was to determine the effect of the stem height on chemical composition. The content of hemicelluloses was about 280 mg/g at a height of 1.3 m, whereas the content was about 300 mg/g at the top of the stem (4.3 m). The main sugars in the wood of P. brutia were mannose (102 mg/g dw), xylose (69 mg/g dw), and glucose (44 mg/g dw). During kraft pulping, 52% of the total hemicelluloses were degraded. Glucose and xylose were more stable than mannose. The total amounts of cellulose in the wood and in the kraft pulp of P. brutia were determined to be 330 mg/g and 661 mg/g, respectively, at 1.3 m. [ABSTRACT FROM AUTHOR]

Recently, a new type of bleaching sequence, Elemental Chlorine Free (ECF) light with one D stage, has been developed. It combines the efficiency and high selectivity of chlorine dioxide (ClO2) bleaching with more environmental friendly oxygen based bleaching chemicals. This work examines the effect of pH on the formation of adsorbable organically bound halogens (AOX) in an intermediate D stage – a single ClO2 stage at the middle of an ECF light bleaching sequence. Carbon dioxide (CO2) is used to generate a bicarbonate buffer in situ, stabilizing the pH during the bleaching. Near-neutral pH is hypothesized to decrease the formation of strongly chlorinating species, so that the AOX formation is reduced. The results indicate that a near-neutral pH D stage can reduce the AOX content in the effluents with up to 30%. The ISO brightness was unchanged to a lower ClO2 consumption. The pulp viscosity was slightly higher after near-neutral pH D stage, but to its disadvantage a lesser delignification and removal of HexA was obtained. The degradation of HexA correlated well with the AOX, affirming earlier theories that HexA has a major impact on the AOX formation. The higher amounts of residual HexA and lignin resulted in more thermal yellowing of the pulps bleached with a near-neutral pH D stage. [ABSTRACT FROM AUTHOR]

Enzymatic hydrolysis processes can change the physical characteristics of nanocellulose derived from Kraft pulp. Among these attributes are its crystallinity index and dimensions. In this study, we determined the optimal conditions under which nanocellulose could be produced enzymatically with the greatest increase of the crystallinity index relative to its initial state. Application of Central Composite Rotatable Design statistical analysis to the experiments was employed to direct an increase the crystallinity index in 10% at the 24‐H hydrolysis time. Upon establishment of ideal levels of starting material and enzyme, reactions were carried out at hydrolysis times of 24, 48, and 72 H under these ideal parameters. The effectiveness of deagglomeration was demonstrated by measuring the hydrodynamic diameter of the particles by dynamic light scattering. Scanning electron microscopy was performed on four samples, the original material, kraft pulp, and hydrolyzed biomaterials at 72 H in the ideal parameters. The hydrolyzed material with the best statistical data, revealing a fiber diameter of 180 nm, disclosing to be biomaterial with nanocellulose dimensions. [ABSTRACT FROM AUTHOR]

The authors explored the possibility of using persimmon byproducts as raw materials for obtaining kraft pulps. Various unbleached and bleached kraft pulps via pulping and bleaching processes were prepared. Then, their characteristics were determined and compared with those of commercial kraft pulps. For the highest screened yield of persimmon byproduct unbleached kraft pulps, the optimal pulping conditions were a liquid ratio of 5:1, an active alkali concentration of 25%, a sulfidity of 30%, and a cooking time of 3 h. Furthermore, the authors obtained persimmon byproduct bleached kraft pulps (PB-BKPs) with an ISO brightness of 73% via three-stage bleaching using 3% ClO2, 1.5% NaOH, and 3.5% ClO2. Moreover, PB-BKP prepared under optimal pulping and bleaching conditions had physical characteristics similar to those of commercial mixed-hardwood bleached kraft pulp, but with relatively low ISO brightness. Therefore, as raw materials, persimmon byproducts can be used for manufacturing a bleached kraft pulp. [ABSTRACT FROM AUTHOR]

In the current work, cellulose nanofibers (CNF) were isolated from unbleached kraft pulps of date palm fruit stalks (DPFS) and date palm rachis (DPR) residues by ultrafine grinding. The isolated CNF were characterized by high-resolution transmission electron microscopy (HR-TEM), X-ray diffraction (XRD), zeta potential measurement, tensile strength properties, contact angle, as well as oil-proof testing. The CNF were applied as a coating material for cardboard paper sheets made from unbleached kraft DPFS and DPR pulps. The results showed that CNF from DPFS and DPR had close dimensions (4–14 nm in width and several microns in length) but their zeta potential was different (−44.65 eV and −51.46 eV for CNF from DPFS and DPR pulps, respectively), as well as their crystallinity (79.4% and 75.5% for CNF from DPFS and DPR pulps, respectively). CNF films from DPFS had tensile stress and Young's modulus of 113.3 MPa and 3.81 GPa, respectively, while those from DPR had tensile stress and Young's modulus of 71.0 MPa and 2.93 GPa, respectively. Films from DPFS CNF showed lower hydrophilicity than that from DPR, nevertheless excellent oil-proof property was obtained in both kinds of films. Coating of cardboard sheets prepared from unbleached kraft DPFS and DPR pulps with CNF layer of about 7-µm thickness resulted in significant changes in some physical properties of paper sheets, such as decreasing their air permeability, water vapor transmission rate, and water absorption; both kinds of CNF imparted paper sheets good oil-proof properties. CNF coating also imparted paper sheets remarkable wet tensile strength properties. The results showed the feasibility of utilizing date palm wastes in producing CNF films with distinct properties from low-cost unbleached kraft pulp, as well as using these CNF as a multi-functional coating material in papermaking industry. • Cellulose nanofibers (CNF) were isolated from unbleached date palm pulps. • The properties of CNF were dependent on the date palm residue used. • CNF films had excellent oil-proof and good mechanical properties. • CNF were successfully used for coating cardboard sheets. • CNF coating improved wet strength, air, oil, and moisture barrier properties. [ABSTRACT FROM AUTHOR]

Considering the toxicity of the impurities of synthesized anthraquinone, this study clarified new catalytic compounds for kraft cooking with improved carbohydrate yield and delignification and less mutagenicity, which are important for ensuring the safety of paper products in contact with food. The 2-methylanthraquinone contents of teak (Tectona grandis) woods were 0.18–0.21%. Acetone extracts containing 2-methylanthraquinone from Myanmar and Indonesia teak woods as additives improved lignin removal during kraft cooking of eucalyptus wood, which resulted in kappa numbers that were 2.2–6.0 points lower than the absence of additive. Myanmar extracts and 2-methylanthraquinone improved carbohydrate yield in pulps with 1.7–2.2% yield gains. Indonesia extracts contained more deoxylapachol and its isomer than 2-methylanthraquinone. The residual content of 2-methylanthraquinone in the kraft pulp was trace. Although Ames tests showed that the Indonesia and Myanmar extracts were mutagenic to Salmonella typhimurium, 2-methylanthraquinone was not. The kraft pulp obtained with the additives should be safe for food-packaging applications, and the addition of 0.03% 2-methylanthraquinone to kraft cooking saves forest resources and fossil energy in industries requiring increased pulp yield.

In the EU, sheep bred for dairy and meat purposes are of low quality, their economic value is not even enough to cover shearing costs, and their wool is generally seen as a useless by-product of sheep farming, resulting in large illegal disposal or landfilling. In order to minimize environmental and health-related problems considering elemental compositions of discarded materials such as waste wool, there is a need to recycle and reuse waste materials to develop sustainable innovative technologies and transformation processes to achieve sustainable manufacturing. This study aims to examine the application of waste wool in biocomposite production with the help of a sustainable hydrolysis process without any chemicals and binding material. The impact of superheated water hydrolysis and mixing hydrolyzed wool fibers with kraft pulp on the performance of biocomposite was investigated and characterized using SEM, FTIR, tensile strength, DSC, TGA, and soil burial testing in comparison with 100% kraft pulp biocomposite. The superheated water hydrolysis process increases the hydrophilicity and homogeneity and contributes to increasing the speed of biodegradation. The biocomposite is entirely self-supporting, provides primary nutrients for soil nourishment, and is observed to be completely biodegradable when buried in the soil within 90 days. Among temperatures tested for superheated water hydrolysis of raw wool, 150 °C seems to be the most appropriate for the biocomposite preparation regarding physicochemical properties of wool and suitability for wool mixing with cellulose. The combination of a sustainable hydrolysis process and the use of waste wool in manufacturing an eco-friendly, biodegradable paper/biocomposite will open new potential opportunities for the utilization of waste wool in agricultural and packaging applications and minimize environmental impact.

Bioenergy, including energy from wood, currently provides about 9–13% of the total global energy supply. Every fibre of fast-growing wood has a value for its potential use as a material in both pulp and paper and wood chemical industries. The aim of this study was to assess the chemical composition and fibre’s properties of fast-growing species in Latvia – aspen, hybrid aspen, lodgepole pine, poplar and willow. Results showed a variation of cellulose, lignin, extractives and ash contents among the species. Kraft pulp yield and amount of residual lignin were measured and properties of pulp fibres determined. Form factor and fine content in pulp were measured. Poplar and aspen wood had the highest content of cellulose, while lodgepole pine had the highest lignin content in wood and the longest kraft pulp fibres. Willow had 20% of fines in pulp. Individual results suggest the most suitable application of each species.

In this study, we have extracted and bleached fibers from three plants (Typha latifolia, Agave americana, and Pennisetum alopecuroides). The obtained pulp contains more than 50% of fines and fibers with lengths not exceeding 1 mm. Generally, the amount of fines depends on fiber source, fiber morphology, pulping conditions, and the extent of mechanical treatment. Handsheets were produced with plant fibers alone or mixed (in different percentages: 7.5%, 15%, 22.5%, and 30%) with a commercial kraft pulp. The mechanical and optical properties of the sheets (breaking length, tear index, young modulus, whiteness, and opacity) show that plants could be used as a substitute fiber supply for the paper industry. However, fines were hardly retained in the sheets. A model to explain the removal of fines is proposed.

Nowadays, the emphasis is on increasing the durability of all products. For this reason, it is also advisable to look into extending the durability of paper products. The main reason for using flax pulp is that flax and cotton pulp are widely used for the production of banknotes due to their higher strength. This paper deals with flax pulp with the addition of nanocellulose, which should further enhance the mechanical properties of the pulp. The tensile strength, breaking length, and tensile energy absorption index were evaluated as the key mechanical properties. At the same time, the effect of the addition of nanocellulose, whether it was added to the pulp mass or applied to the later produced paper as a spray or coating, was tested in comparison to paper without the addition of nanocellulose. The best mechanical properties, i.e., tensile strength, were achieved for the highest addition of 5% of nanocellulose into the pulp, at 24.3 Nm∙g -1 , and for the coating application, at 28.7 Nm∙g -1 , compared to the flax pulp without the addition, where the tensile strength was 20.5 Nm∙g -1 . The results of this research are used for the assessment of nanocellulose as a natural compatible additive to enhance the strength properties of cellulose-based materials.

The pulp and paper industry faces an emerging challenge for valorising wastes and side-streams generated according to the biorefinery concept. Eucalyptus globulus bark, an abundant industrial residue in the Portuguese pulp and paper sector, has a high potential to be converted into biobased products instead of being burned. This work aimed to evaluate the ethanol production from E. globulus bark previously submitted to kraft pulping through separate hydrolysis and fermentation (SHF) configuration. Fed-batch enzymatic hydrolysis provided a concentrated hydrolysate with 161.6 g·L−1 of cellulosic sugars. S. cerevisiae and Ethanol Red® strains demonstrated a very good fermentation performance, despite a negligible xylose consumption. S. passalidarum, a yeast known for its capability to consume pentoses, was studied in a simultaneous co-culture with Ethanol Red®. However, bioethanol production was not improved. The best fermentation performance was achieved by Ethanol Red®, which provided a maximum ethanol concentration near 50 g·L−1 and fermentation efficiency of 80%. Concluding, kraft pulp from E. globulus bark showed a high potential to be converted into cellulosic bioethanol, being susceptible to implementing an integrated biorefinery on the pulp and paper industrial plants.

Increasing global demands on pulp and paper necessitate fast-growing pulpwood. Sesbania grandiflora is one of the related species on which there is little scientific information. This research examines the potential of S. grandiflora as pulpwood by studying the effects of beating on pulp derived from S. grandiflora. Kraft pulp was prepared and beaten at 10000 and 20000 revolutions. Handsheets with the target grammage of 60 g/m² were produced. Pulp properties and physical and mechanical properties of handsheets were evaluated according to the TAPPI standard. Tensile index, tear index, bursting index, and folding endurance of handsheet made from S. grandiflora pulp increased with an increase in beating revolutions. Its moderate strength properties were due to its short fiber length. The study concludes that the pulp derived from S. grandiflora is not suitable to produce heavy duty paper. [ABSTRACT FROM AUTHOR]