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Shock loading of materials alters the microstructure and considerably degrades mechanical performance. Here, shock loading of a nanocrystalline Cu–Ta alloy is found to induce minor changes to microstructure and mechanical performance, attributed to the annihilation of defects during deformation.

Cryogenic mechanical alloying is a viable method to synthesize nanostructured alloys that exhibit improved mechanical properties without using highly contaminating, process control agents. However, cryogenically milled alloys still contain impurities introduced from the milling media and cryogenic fluid, and it is unclear how these milling parameters can be tailored to optimize alloy design. Here, milling media and cryogenic fluid were systematically varied and studied to quantify differences in impurity concentrations, microstructural evolution, and microhardness. Four derivatives of a Mo25Nb25Ta25W25 high entropy alloy were mechanically alloyed using tool steel or tungsten carbide milling media with either liquid N2 or Ar. Alloys were annealed for 100 h at 1000 °C or 1200 °C. Aberration-corrected scanning transmission electron microscopy (STEM) was primarily used to characterize as-milled and annealed specimens, and Vicker’s microindentation was used to compare hardness. Depending on the milling parameters, total impurity concentrations varied between 12 and 44 at.%, different impurity nitrides or carbides were identified in annealed specimens, and differences in hardness of up to 5 GPa were measured amongst the alloys. Overall, milling with LN2 led to the precipitation of ultrahard nitride phases that when combined with optimized heat treatments, improved the hardness beyond 17 GPa.

Here, we show the strategies to strengthen Mg alloys through modifying the matrix by planar faults and optimizing the local lattice strain by solute atoms. The anomalous shifts of the local phonon density of state of stacking faults (SFs) and long periodic stacking-ordered structures (LPSOs) toward the high-frequency mode are revealed by HCP-FCC transformation, resulting in the increase of vibrational entropy and the decrease of free energy to stabilize the SFs and LPSOs. Through integrating bonding charge density and electronic density of states, electronic redistributions are applied to reveal the electronic basis for the ‘strengthening’ of Mg alloys.

High-entropy alloys: cluster-and-glue atoms behind exceptional properties A cluster-and-glue model of atomic arrangements explains the yield strength and mechanical response of high entropy alloys. Inspired by metallic glass, a team led by William Yi Wang at China’s Northwestern Polytechnical University and collaborators in the United States of America used molecular dynamics to build different atomic arrangements of refractory high entropy alloys consisting of four or more elements. Depending on atomic size and the periodic table group of each atom, some atoms organized into clusters while others glued the clusters together. Chemical bonds broke and formed with plastic deformation as the alloys went from one atomic arrangement to another via the glue atoms, causing defect avalanches explaining the serrated mechanical response of high entropy alloys. Taking into account atomic arrangement may thus help us predict the properties of high entropy alloys.

Pore expansion in solid metals is typically driven by an entrapped gas phase, such that temperature directly determines both the pressure within the pores and the ability of the matrix to plastically deform. This approach fundamentally limits the total porosity, as all pores are active simultaneously, which quickly results in coalescence and percolation. The method introduced here converts dispersed oxide particles to a gaseous reactant using reduction, such that independent stages of pore formation and expansion can be achieved by using more than one oxide chemistry. This is demonstrated using silver and copper oxides distributed within a silver matrix. As the temperature is raised, the silver oxide reduces first and creates porosity. As the temperature is raised further, the copper oxide reduces and creates additional porosity. This allows the pore morphology and grain size to be uniquely controlled while still maintaining the simplicity and scalability of the process. The microstructural development is studied through a combination of isothermal annealing, optical dilatometry, and focused ion beam cross-sectioning, and implications and strategies for other alloy systems are discussed. Keywords: Porous metals, Solid state foaming, Mechanical alloying, Dilatometry, Microstructure, Grain boundary pinning

This work details the additive friction stir-deposition (AFS-D) of copper and evaluation of its microstructure evolution and hardness. During deposition, a surface oxide is formed on the deposit exterior. A very fine porosity is formed at the substrate–deposit interface. The deposit (four layers of 1 mm nominal height) is otherwise fully dense. The grains appear to have recrystallized throughout the deposit with varying levels of refinement. The prevalence of twinning was found to be dependent upon the grain size, with larger local grain sizes having a higher number of twins. Vickers hardness measurements reveal that the deposit is softer than the starting feedstock. This result indicates that grain refinement and/or higher twin densities do not replace work hardening contributions to strengthen Cu processed by additive friction stir-deposition.

The role of kinetically and thermodynamically driven microstructural evolution on FeNiZr was explored through in situ XRD analysis. A statistical approach based on log-likelihoods and composite link model was used to fit and extract important data from the XRD patterns. Best practices on using the statistical approach to obtained quantitative information from the XRD patterns was presented. It was shown that the alloyed powder used in the current study presents more thermodynamic stability than previously reported ball-milled powders. Based on hardness values, it was shown that mechanical strength is expected to be retained at higher processing temperatures. Lastly, a 2-dimensional heat transfer model was used to understand heat flow through the powder compacts.

Ambient and cryogenic surface mechanical attrition treatments (SMAT) are applied to bcc iron plate. Both processes result in significant surface grain refinement down to the ultrafine-grained regime; the cryogenic treatment results in a 45% greater grain size reduction. However, the refined region is shallower in the cryogenic SMAT process. The tensile ductility of the grain size gradient remains low (