1. Optimum sulfate content of Portland cement
- Author
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Škapa, Radim
- Subjects
540 ,Portland cement ,Sulfates - Abstract
The optimum sulfate content of Portland cement is usually determined empirically but the logic underlying selection of the "optimum" is open to challenge. Quantification is difficult until the relations between, on the one hand, paste mineralogy and on the other, amount of sulfate added, are known. Sulfate in hardened paste is known to be contained in pore fluid and three solids; AFm, AFt and C-S-H. Recent studies have characterised AFm and AFt but it is difficult directly to determine sulfate contents of the C-S-H of commercial cements. The objective of the current work is to quantify the sorption potential of C-S-H for sulfate supplied by the phases relevant for Portland cement hydration, i.e., gypsum, AFt and AFm+AFt. The potentially relevant factors such as partial substitution of silicon by alumina in C-S-H (C-A-S-H), effect of changing Ca/Si ratio, temperature, aqueous sulfate concentration, pH and ageing of C-(A)-S-H have been considered when designing the experiments. The solid-liquid sulfate distribution ratios (Rd) were calculated and served as a basis for (i) calculation of thermodynamic parameters of sulfate/C-(A)-S-H interaction as well as for (ii) re-evaluation of earlier models of sulfate distribution in hydrated Portland cement. In this study, synthetic C-S-H and C-A-S-H phases were prepared in the range of bulk Ca/Si ratios from 0.9-1.8 (target Al/Si ratio of C-A-S-H = ~0.04) by the direct reaction method and the modified sol-gel method respectively. The distribution of sulfate between C-(A)-S-H, aqueous phase and the relevant sulfate-containing phases was determined adopting the two experimental protocols: known amounts of C-(A)-S-H have been contacted either (i) with various amounts of gypsum-undersaturated aqueous solutions, measuring the sorption indirectly by the change of sulfate concentration in solution or (ii) with an excess of solid gypsum, AFt or AFm+AFt in an aqueous environment, measuring the sorption by direct quantitative analysis of C-(A)-S-H. These two methods allowed the sorption study to be performed for a range of aqueous sulfate concentrations from about 1-14 mmol/l. The procedures were repeated with C-S-H and C-(A)-S-H of each Ca/Si ratio at 5, 20, 55 and 85°C. The effect of ageing as well as the effect of presence of alkali (0.1M NaOH) on resulting sulfate affinity of C-(A)-S-H was tested on selected samples where practical, desorption was also measured. The sulfate concentrations were measured by HPIC. The sulfate sorption on C-S-H was found to be increasing with increasing aqueous sulfate concentration, Ca/Si ratio and temperature but decreasing with increasing aqueous alkali concentration. Nearly complete reversibility of sulfate sorbed on C-S-H in the range of temperatures from 5-85°C was subsequently demonstrated at 20°C suggesting, that if sufficient water is available, sulfate in C-S-H in hydrated Portland cement is potentially mobile. Ageing of C-S-H for up to 10 years at 20°C had only a negligible effect on resulting sulfate affinity. The data obtained on both C-S-H and C-A-S-H showed that Rd is independent of sulfate concentration of solution but varies systematically with temperature of sorption, Ca/Si ratio, pH and, in the case of C-A-S-H, with previous thermal treatment. The sulfate affinity of C-A-S-H was found to be decreasing as a result of (i) ageing process as well as (ii) with increasing temperature of synthesis. Fresh C-A-S-H gels exhibited higher sulfate uptake than aged C-A-S-H gels, almost certainly due to formation of sulfoaluminate phases. Alumina, when introduced into C-S-H, reacts over a period of several months before reaching a steady state at 20°C or several days at 55°C. Before reaching a steady state, alumina is, at least partially, distributed between C-A-S-H and a secondary alumina-rich phase, possibly OH-AFm. This phase, if contacted with sulfate from gypsum, forms sulfoaluminate phases, possibly SO4-AFm and/or AFt. As a result, the affinity of fresh inhomogeneous C-A-S-H for sulfate is a sum of two parallel processes: sorption and precipitation. On the other hand, homogeneous C-A-S-H gels exhibited much lower sulfate affinity but there are uncertainties about the nature of interaction with sulfate ions. The sulfate uptake by C-A-S-H was found to be increasing or decreasing with increasing temperature, depending on temperature applied during the ageing process. Moreover, the reversibility of sulfate uptake process is also dependent on previous thermal treatment. The sulfate sorbed on C-A-S-H gel at 5 and 20°C is subsequently only partially desorbable at 20°C but the sulfate sorbed on C-A-S-H at 55°C is almost completely desorbable at 20°C. Evaluated together, further research is necessary to elucidate the nature of C-A-S-H and to explore the possible formation of sulfoaluminate phases. However, in absolute numbers, the affinity of homogeneous C-A-S-H for sulfate was found to be similar to that of C-S-H of similar Ca/Si ratio. The data presented in this Thesis were utilized for calculation of quantitative distribution of sulfate between relevant phases in hydrated Portland cement of a typical composition. In general, the C-S-H phase in hydrated Portland cement sorbs substantially less sulfate than previously reported.
- Published
- 2009