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With the depletion of fossil resources, tannin extracts can be a natural alternative to some synthetic products. Hydrolysable chestnut tannin extracts have been used to partially replace phenol in PF resins for phenolic rigid foams. Phenol-formaldehyde-chestnut tannin (PFT) phenolic foams were initially made from copolymerized PFT resins of different molar ratio. The PFT foams so prepared were tested for thermal conductivity, these being slightly worse than that of pure PF foams; and for mechanical and water absorption, these two properties being better than those of pure PF foams. Indeed, PF resins represent an important part of synthetic resins. They are used in different fields of application such as in phenolic foams or for the preparation of particleboard. So it is important to work on the possibility of going green with these resins.

Condensed flavonoid tannin foams were obtained under alkaline conditions. This entailed the elimination of furfuryl alcohol from these formulations, as under alkaline conditions, foam preparation could not rely on the heat generated by the self-condensation of furfuryl alcohol, which occurs only under strongly acidic conditions. The approach used to formulate the alkaline foam was: (i) the total elimination of furfuryl alcohol from the formulation, (ii) coupled with the use of an aldehyde hardener different from formaldehyde (for environmental reasons) and (iii) the application of moderate heat to allow foaming. These were not tannin/ furanic foams as their acid-curing counterparts, but tannin only foams. The open cell foams were evaluated for bulk density, compressive strength, thermal conductivity and fire resistance. Their characteristics were similar to the acid-curing tannin/furanic foams.

Natural hydrolysable chestnut tannin extracts used to partially substitute phenol in Phenol-Formaldehyde (PF) resins for phenolic rigid foams were analysed by matrix-assisted desorption ionization time of flight (MALDI-TOF) mass spectrometry. PF only, chestnut only and PF-chestnut copolymerised oligomer types and distribution were determined. MALDI-TOF analyses of a PF control resin (with the same molar ratio) and of chestnut tannin extracts were performed in order to identify the peaks of molecular weights corresponding to copolymers of chestnut tannins with phenol and formaldehyde.