1. Determination of interfacial heat transfer coefficient at the frozen sand mold casting process of ZL101 alloy.
- Author
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Dong, Shijie, Shan, Zhongde, Lin, Feng, Yang, Haoqin, and Liang, Xiao
- Subjects
HEAT transfer coefficient ,FOUNDRY sand ,SAND casting ,MOLDS (Casts & casting) ,PARTICLE swarm optimization ,SAND - Abstract
• Built numerical calculation model of interfacial heat transfer coefficient (IHTC) in freezing sand mold casting process by using finite difference method (FDM) combined with conjugate gradient method (CGM) and particle swarm optimization algorithm (PSO). • Combined with experimental and numerical calculation methods to determine the interface heat transfer coefficient (IHTC) at the freezing sand mold casting process. • The interfacial heat transfer coefficient (IHTC) shows "double fluctuation" in a low water content while "double turning" in higher. • The variation of interfacial heat transfer coefficient (IHTC) during freezing sand mold casting is divided into four stages. Compared to the resin sand mold casting process, frozen casting is more environmentally friendly, providing a better working environment and enhanced supercooling degree. The interfacial heat transfer coefficient (IHTC) between frozen sand mold and metal is an important parameter that significantly influences the final mechanical properties and microstructure of the castings. This paper solved the inverse heat conduction problem using the finite difference method (FDM). In addition, the conjugate gradient method (CGM) was adopted to calculate the temperature distribution and heat flux in the molten metal. At the same time, the particle swarm optimization algorithm (PSO) was used in temperature distribution determination in frozen sand mold. The interfacial heat transfer coefficient (IHTC) was estimated during the solidification of ZL101. The results showed a good agreement between calculated and experimental data, obtaining accurate casting interface temperature T m , frozen sand mold interface temperature T s , heat flux q , and IHTC. The analysis of the IHTC variation revealed a water content value within the range of 4 wt.% to 5 wt.% resulted in IHTC in two types of interpretation, called 'fluctuation type' and 'turning type'. [Display omitted] Combined with experimental and numerical calculation methods to determine the interface heat transfer coefficient (IHTC) at the freezing sand mold casting process. Analyzed the relationship between water content and interfacial heat transfer coefficient of freezing sand mold. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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