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Chemical mechanical planarization (CMP) is vital for ensuring chip fabrication uniformity at nanometer scales. The emergence of a series of phenomenological CMP process models (Stine et al., 1997; Gbondo-Tugbawa, 2002; Xie, 2007; Vasilev, 2011) suggests that the existing model upgrade approach is largely based on a change in phenomenological model assumptions, demanding deep insights into complex process mechanisms and protracted period for accuracy improvements. To tackle this issue, this paper proposes a decoupling regression strategy for model upgrades. This strategy employs a data-driven approach to enhance the coupling relationships within the model, facilitating continuous improvement of simulation accuracy based on the existing model. It is capable of achieving improvements in model accuracy even in scenarios where modelers lack insight into complex process mechanisms. We validate our method by upgrading the Density Step Height (DSH) model to the Extend-DSH model to address poor erosion predictions at the 28nm node. Comparing model predictions with silicon data reveals that the Extend-DSH model aligns better with the measured data, reducing the root mean square error from 159.31Å to 6.89Å and increasing the coefficient of determination from -0.83561 to 0.6058, showcasing the effectiveness of the proposed chip-level CMP model upgrade method grounded in the decoupling regression strategy. [ABSTRACT FROM AUTHOR]

Virtual metrology (VM) is crucial for improving process capability and production yield during semiconductor manufacturing processes. However, the performance of VM deteriorates owing to the variable operating regime and the nonlinear characteristics of the process. Herein, Variational inference Gaussian mixture model (VIGMM) and extreme learning machine (ELM) are combined to solve these issues. First, variational inference is conducted on a Gaussian mixture model to determine the number of Gaussian components automatically and the corresponding operating regimes are identified. Subsequently, an extreme learning machine is developed for each operating regime to investigate the nonlinear relationship between process inputs and outputs. Finally, VM is implemented using the corresponding local ELM, which is determined based on the responsibility of the Gaussian components. The feasibility and effectiveness of the proposed methods are validated based on a numerical case and the plasma sputtering process for fabricating thin-film transistor liquid-crystal displays. The proposed VIGMM-ELM can serve as a VM algorithm for manufacturing processes with multiple stages. [ABSTRACT FROM AUTHOR]

Maintaining vacuum integrity for the semiconductor manufacturing processes is extremely important to improve semiconductor fab productivity. The expensive machinery and the enormous costs of production downtime require reliable sealing systems which are designed to operate the longest possible preventative maintenance (PM) cycles. Being able to predict the lifetime of the sealing systems can help determine the optimum maintenance periods and hence increase profitability in costly wafer processing. The present contribution describes a finite element method to predict the lifetime of vacuum sealing systems limited by aging effects of the elastomer. Several different applications are considered including isothermal and non-isothermal conditions. Furthermore, homogeneous and inhomogeneous temperature fields are analyzed. Finally, the model predictions are compared to experimental data. [ABSTRACT FROM AUTHOR]