Search

Rotary release mechanism includes fusible rotary link made of alloy that melts at relatively low temperature of 60 degrees C. When solid, link couples driving shaft to driven shaft. When necessary, link melted to temporarily decouple two shafts. Upon cooling below melting temperature link hardens, so it once again couples two shafts. Release mechanism extremely compact alternative to pyrotechnic release device. Basic concept applied to such other mechanisms as pin pullers, pin pushers, electrical-disconnection mechanisms, and clutches.

Because the alpha proton X ray spectrometer (APXS) sensor head on the Mars Pathfinder rover, Sojourner, is placed on Martian soil by the deployment mechanism (ADM), the rover would be crippled if the actuator fails when the mechanism is in its deployed position, as rover ground clearance is then reduced to zero. This paper describes the unique fail-safe mounted on the ADM, especially the use of a low-temperature-melting alloy as a coupler device. The final form of the design is a low-melting-point metal pellet coupler, made from Cerrobend, in parallel with a Negator spring pack. In its solid state, the metal rigidly connects the driver (the actuator) and the driven part (the mechanism). When commanded, a strip heater wrapped around the coupler melts the metal pellet (at 60(deg)C), allowing the driven part to turn independent of the driver. The Negator spring retracts the mechanism to its fully stowed position. This concept meets all the design criteria, and provides an added benefit. When the metal hardens the coupler once again rigidly connects the actuator and the mechanism. The concept presented here can easily be applied to other applications. Anywhere release devices are needed, low-melting-point couplers can be considered. The issues to be concerned with are thermal isolation, proper setting of the parts before actuation, and possible outgassing concerns. However, when these issues are overcome, the resulting release mechanism can promise to be the most light, simple, power conserving alternative available.

The Mars Pathfinder mission promises to reap a harvest of geological information about Mars. One of the nearly half dozen instruments making this science data possible is the alpha proton X ray spectrometer (APXS). Using a curium source and backscattering techniques, the APXS will determine the elemental composition of rocks and the soil around the landing site. To ensure information of high fidelity, the APXS sensor face must be aligned to within 20° to the surface of each rock and soil sampling location and be held there for up to 10 hours. This is accomplished through the anthropomorphic deployment mechanism (ADM). The ADM mounts on the back of the Mars rover. Working with the rover, the ADM both actively and passively positions the APXS sensor head against a chosen target. The ADM is an amalgamation of unique solutions to some very challenging design problems. The resulting design is light, flexible, and nearly autonomous. Its straightforward operation rivals that of the human arm in simplicity and elegance.

On July 4,1997, the Mars Pathfinder spacecraft lands on Mars and starts conducting technological and scientific experiments. One experiment, the Alpha-Proton-X-ray Spectrometer, uses a sensor head placed against rocks and soil to determine their composition. To guarantee proper placement, a deployment mechanism mounted on the Mars Rover aligns the sensor head to within 20 deg of the rock and soil surfaces. In carrying out its task, the mechanism mimics the action of a human hand and arm. Consisting of a flexible wrist, a parallel link arm, a brush dc motor actuator, and a revolutionary non-pyrotechnic fail-safe release device, the mechanism correctly positions the sensor head on rocks as high as 0.29 m and on targets whose surfaces are tilted as much as 45 deg from the nominal orientation of the sensor head face. The mechanism weighs less than 0.5 kg, can withstand 100 g's, and requires less than 2.8 N x m of actuation torque. The fail-safe coupler utilizes Cerrobend, a metal alloy that melts at 60 C, to fuse the actuator and the rest of the mechanism together. A film heater wrapped around the coupler melts the metal, and Negator springs drive the mechanism into its stowed position. The fail-safe actuates using 6.75 Watts for 5 minutes in the event of an actuator failure.