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Manufacturing thin‐film components is crucial for achieving high‐efficiency and high‐power thermal batteries (TBs). However, developing binders with low‐gas production at the operating temperature range of TBs (400–550 °C) has proven to be a significant challenge. Here, we report the use of acrylic acid derivative terpolymer (LA136D) as a low‐volatile binder for thin‐film cathode fabrication and studied the chain scission and chemical bond‐breaking mechanisms in pyrolysis. It is shown LA136D defers to random‐chain scission and cross‐linking chain scission mechanisms, which gifts it with a low proportion of volatile products (ψ, ψ = 39.2 wt%) at even up to 550 °C, well below those of the conventional PVDF (77.6 wt%) and SBR (99.2 wt%) binders. Surprisingly, LA136D contributes to constructing a thermal shock‐resistant cathode due to the step‐by‐step bond‐breaking process. This is beneficial for the overall performance of TBs. In discharging test, the thin‐film cathodes exhibited a remarkable 440% reduction in polarization and 300% enhancement in the utilization efficiency of cathode materials, while with just a slight increase of 0.05 MPa in gas pressure compared with traditional "thick‐film" cathode. Our work highlights the potential of LA136D as a low‐volatile binder for thin‐film cathodes and shows the feasibility of manufacturing high‐efficiency and high‐power TBs through polymer molecule engineering. [ABSTRACT FROM AUTHOR]

The Zn//V2O5 system not only faces the incontrollable growth of zinc (Zn) dendrites, but also withstands the cross‐talk effect of by‐products produced from the cathode side to the Zn anode, inducing interelectrode talk and aggravating battery failure. To tackle these issues, we construct a rapid Zn2+‐conducting hydrogel electrolyte (R‐ZSO) to achieve Zn deposition modulation and side reaction inhibition in Zn//V2O5 full cells. The polymer matrix and BN exhibit a robust anchoring effect on SO42−, accelerating Zn2+ migration and enabling dense Zn deposition behavior. Therefore, the Zn//Zn symmetric cells based on the R‐ZSO electrolyte can operate stably for more than 1500 h, which is six times higher than that of cells employing the blank electrolyte. More importantly, the R‐ZSO hydrogel electrolyte effectively decouples the cross‐talk effects, thus breaking the infinite loop of side reactions. As a result, the Zn//V2O5 cells using this modified hydrogel electrolyte demonstrate stable operation over 1,000 cycles, with a capacity loss rate of only 0.028 % per cycle. Our study provides a promising gel chemistry, which offers a valuable guide for the construction of high‐performance and multifunctional aqueous Zn‐ion batteries. [ABSTRACT FROM AUTHOR]