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This paper explores the templated grain growth and texturing of Pb(Yb1/2Nb1/2)O3‐Pb(Mg1/3Nb2/3)O3‐PbTiO3 (PYN‐PMN‐PT) ceramics. A PbO‐CuO liquid phase was determined to substantially increase the growth of PYN‐PMN‐PT on barium titanate template particles. Texturing resulted in an 83% enhancement in strain behavior (754 pm/V) compared with random PYN‐PMN‐PT ceramics (413 pm/V). The increased Pb(Yb1/2Nb1/2)O3 (PYN) content of textured 21PYN‐41PMN‐38PT resulted in a high coercive field of 13.9 kV/cm. Residual barium titanate templates reduced the polarization from 33.7 to 26.2 µC/cm2 and slightly decreased the Curie temperature (236‐224°C). These results show that textured PYN‐PMN‐PT is a promising material for high strain and coercive field transducers. [ABSTRACT FROM AUTHOR]

This study explores sintering and piezoelectricity of ZnO‐doped perovskite Pb(In1/2Nb1/2)O3‐Pb(Zn1/3Nb2/3)O3‐PbTiO3 (PIN‐PZN‐PT) ceramics. The enhanced densification of ZnO‐doped PIN‐PZN‐PT is attributed to the formation of oxygen vacancies by the incorporation of Zn2+ into the perovskite B‐site and increased rate of bulk diffusion relative to undoped PIN‐PZN‐PT. Incorporation of Zn2+ into the perovskite lattice increased the tetragonal character of PIN‐PZN‐PT as demonstrated by tetragonal peak splitting and increased Curie temperature. Sintering in flowing oxygen reduced the solubility of Zn2+ in the perovskite lattice and resulted in rhombohedral PIN‐PZN‐PT. Sintering in oxygen prevented secondary phase formation which resulted in a high‐piezoelectric coefficient (d33 – 550 pC/N), high‐coercive field (Ec – 13 kV/cm), and high‐rhombohedral to tetragonal phase transition temperature (Tr‐t – 165°C). We conclude that ZnO‐doped PIN‐PZN‐PT ceramics are excellent candidates for high‐power transducer applications. [ABSTRACT FROM AUTHOR]

The quality of crystallographic alignment in textured ceramics produced by tape casting and templated grain growth (TGG) has been little studied despite its demonstrated impact on magnetic, piezoelectric, and optical properties. Physical and crystallographic alignment of anisotropic template particles is shown to be directly linked to the casting rate, gap height, and casting viscosity during tape casting. These parameters are shown to affect the shape and magnitude of the shear rate profile under the doctor blade during casting which in turn causes a gradient in the torque acting on anisotropic particles. The magnitude of the torque, the time the slurry is exposed to torque during casting, and the ratio of casting height to template diameter are demonstrated to enable the particle alignment process to be tailored to produce well‐aligned template particles. Crystallographic alignment of the textured ceramic was quantified by grain misalignment angle (full width at half maximum, FWHM) and degree of orientation (r) and is directly correlated with the degree of torque during casting. High‐quality alignment (FWHM = 4.5°; r = 0.13) was demonstrated in the model TGG system consisting of submicrometer alumina and 5 vol% 11 μm diameter template platelet particles. [ABSTRACT FROM AUTHOR]

Abstract: In this work, we investigate the effects of powder chemistry on the sintering of MgO‐doped specialty alumina. The stages at which MgO influences densification of Al2O3 were identified by comparing dilatometry measurements and the sintering kinetics of MgO‐free and MgO‐doped specialty alumina powders. MgO is observed to reduce the grain boundary thickness during densification using TEM. We show that MgO increases the solubility of SiO2 in alumina grains near the boundaries using EDS. First‐principles DFT calculations demonstrate that the co‐dissolution of MgO and SiO2 in alumina is thermodynamically favored over the dissolution of MgO or SiO2 individually in alumina. This study experimentally demonstrates for the first time that removal of SiO2 from the grain boundaries is a key process by which MgO enhances the sintering of alumina. [ABSTRACT FROM AUTHOR]

This paper describes a sintering technique for ceramics and ceramic-based composites, using water as a transient solvent to effect densification (i.e. sintering) at temperatures between room temperature and 200 °C. To emphasize the incredible reduction in sintering temperature relative to conventional thermal sintering this new approach is named the 'Cold Sintering Process' (CSP). Basically CSP uses a transient aqueous environment to effect densification by a mediated dissolution-precipitation process. CSP of NaCl, alkali molybdates and V2O5 with small concentrations of water are described in detail, but the process is extended and demonstrated for a diverse range of chemistries (oxides, carbonates, bromides, fluorides, chlorides and phosphates), multiple crystal structures, and multimaterial applications. Furthermore, the properties of selected CSP samples are demonstrated to be essentially equivalent as samples made by conventional thermal sintering. [ABSTRACT FROM AUTHOR]

To determine how grain-boundary composition affects the liquid phase sintering of MgO-free Bayer process aluminas, samples were singly or co-doped with up to 1029 ppm Na2O and 603 ppm SiO2 and heated at 1525°C up to 8 h. Na2O retards densification of samples from the onset of sintering and up to hold times of 30 min at 1525°C compared to the undoped samples, but similar to the as-received, MgO-free Al2O3, Na2O-doped samples sinter to 98% density with average grain sizes of ~3 μm after 8 h. Increasing SiO2 concentration significantly retards densification at all hold times up to 8 h. The estimated viscosities (20−400 Pa·s) of the 0.3 to 1.8 nm thick siliceous grain-boundary films in this study indicate that diffusion greatly depends on the composition of the liquid grain-boundary phase. For low Na2O/SiO2 ratios, densification of Bayer Al2O3 at 1525°C is controlled by diffusion of Al3+ through the grain-boundary liquid, whereas for high Na2O/SiO2 ratios, densification can be governed by either the interface reaction (i.e., dissolution) of Al2O3 or diffusion of Al3+. Increasing Na2O in SiO2-doped samples increases diffusion of Al3+ and Al2O3 solubility in the liquid, and thus densification increases by 1%. Based on these findings, we conclude that Bayer Al2O3 densification can be manipulated by adjusting the Na2O to SiO2 ratio. [ABSTRACT FROM AUTHOR]

To determine how grain-boundary composition affects the liquid phase sintering of MgO-free Bayer process aluminas, samples were singly or co-doped with up to 1029 ppm Na2O and 603 ppm SiO2 and heated at 1525°C up to 8 h. Na2O retards densification of samples from the onset of sintering and up to hold times of 30 min at 1525°C compared to the undoped samples, but similar to the as-received, MgO-free Al2O3, Na2O-doped samples sinter to 98% density with average grain sizes of ~3 μm after 8 h. Increasing SiO2 concentration significantly retards densification at all hold times up to 8 h. The estimated viscosities (20−400 Pa·s) of the 0.3 to 1.8 nm thick siliceous grain-boundary films in this study indicate that diffusion greatly depends on the composition of the liquid grain-boundary phase. For low Na2O/SiO2 ratios, densification of Bayer Al2O3 at 1525°C is controlled by diffusion of Al3+ through the grain-boundary liquid, whereas for high Na2O/SiO2 ratios, densification can be governed by either the interface reaction (i.e., dissolution) of Al2O3 or diffusion of Al3+. Increasing Na2O in SiO2-doped samples increases diffusion of Al3+ and Al2O3 solubility in the liquid, and thus densification increases by 1%. Based on these findings, we conclude that Bayer Al2O3 densification can be manipulated by adjusting the Na2O to SiO2 ratio. [ABSTRACT FROM AUTHOR]

Abstract: In this work, we investigate the effects of powder chemistry on the sintering of MgO‐doped specialty alumina. The stages at which MgO influences densification of Al2O3 were identified by comparing dilatometry measurements and the sintering kinetics of MgO‐free and MgO‐doped specialty alumina powders. MgO is observed to reduce the grain boundary thickness during densification using TEM. We show that MgO increases the solubility of SiO2 in alumina grains near the boundaries using EDS. First‐principles DFT calculations demonstrate that the co‐dissolution of MgO and SiO2 in alumina is thermodynamically favored over the dissolution of MgO or SiO2 individually in alumina. This study experimentally demonstrates for the first time that removal of SiO2 from the grain boundaries is a key process by which MgO enhances the sintering of alumina. [ABSTRACT FROM AUTHOR]