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Polyvinylidene fluoride (PVDF) electrospun nanofibrous membranes (ENMs), consolidated with a heatpress process and of various thicknesses were fabricated and tested in a DCMD cell at five different operating conditions. Membranes as thin as 27 μm were sufficiently robust for evaluation and gave a transmembrane flux as high as 60 L/h m 2 . An analytical model was created to estimate the optimal membrane thickness for DCMD operations. It is found that the value of optimal thickness increases with reduced heat transfer coefficients; decreased feed inlet temperature; increased membrane permeability; and increased salinity. Even for 10% NaCl the predicted optimum was estimated to be 13 μm which was too thin for experimental confirmation. Based upon this analysis but with due allowance for the variation of heat transfer coefficients with temperature dependent physical properties a single Matlab model was created to fit the five sets of data. With the introduction of a structural derivation factor, which reflected the experimentally determined variation of porosity and pore size with thickness, the model was found to fit the data very well. [ABSTRACT FROM AUTHOR]

Membrane devices, membrane processes and membrane-based conventional chemical engineering processes have achieved extraordinary levels of process intensification (PI). Generally membrane-based devices require smaller equipment to achieve a given device production rate. Further they can eliminate dispersion-based operation and achieve extraordinary selectivity. Exploiting the compartmentalization of two regions on two sides of the membrane, membrane devices can combine two processes carried out on two sides of the membrane in one membrane device. Selected membrane processes and their applications are briefly reviewed here in terms of the level of PI achieved. The membrane processes selected are generally recently commercialized or being commercialized or have great potential for commercialization: membrane bioreactor; membrane gas–liquid contacting; membrane solvent extraction; forward osmosis; pressure-retarded osmosis; membrane distillation; membrane distillation bioreactor. Examples of potential process intensification by membrane processes are briefly illustrated for processing of lignocellulose to biofuels in a biorefinery and for produced water treatment. [ABSTRACT FROM AUTHOR]

Porous hydrophobic polyvinylidene fluoride (PVDF) membranes have been extensively used in direct-contact membrane distillation (DCMD) processes. However, these PVDF membranes are vulnerable to membrane fouling and pore wetting in low surface tension feeds, restricting its application for water recovery from challenging industrial wastewaters. Therefore, it is of paramount importance to engineer fouling- and wetting-resistant MD membranes for robust long-term applications. In this study, a superoleophobic composite hollow fiber membrane with sandwich structure has been developed via accelerated oxidant-induced polydopamine (PDA) deposition on both the outer and inner surfaces of a commercial hydrophobic PVDF membrane under slightly acidic conditions (pH = 5). The modified surface prevents organics adhesion ascribing to its underwater superoleophobicity while the unmodified pores remain hydrophobic for vapor transport. The long-term robustness of the PDA-decorated membrane in highly saline feeds containing low surface tension contaminants has been evaluated via bench-scale DCMD experiments. In contrast to the pristine PVDF membrane, the PDA-decorated membrane exhibits excellent fouling- and wetting-resistant properties in different surfactant solutions as well as oil-in-water emulsion. The PDA-decorated membrane has also been used for seawater desalination, during which it maintains a stable flux and high salt rejection rate. Furthermore, the PDA-decorated membrane presents a flux enhancement of up to 70% over the pristine PVDF membrane in 3.5 wt% NaCl solution at 333 K. This study demonstrates the potential of the PDA-decorated membrane for extended DCMD applications such as water recovery from industrial wastewater containing low surface tension substances. [ABSTRACT FROM AUTHOR]

Membrane distillation (MD) technology is being extensively studied to address operational challenges such as undesired thermal efficiency and scaling phenomenon in recovering valuable solutes and minimizing brine disposal. This study has explored the working mechanisms of utilizing gas–liquid two-phase flow to enhance heat transfer and mitigate scaling formation in MD concentration process, based on the quantification of heat-transfer coefficients and local scaling-resistance associated with bubble size properties. With the aid of direct observation and statistical analysis on the bubble characteristics in a specially-designed direct contact MD (DCMD) module, it was found that the bubbles with small mean bubble size and narrow size distribution were preferred for creating even flow distribution, intensifying mixing and enhancing surface shear rate. Compared to non-bubbling DCMD, the heat-transfer coefficient and temperature polarization coefficient ( TPC ) reached up to 2.30- and 2.13-fold, respectively, at an optimal gas flowrate of 0.2 L min −1 . With the theoretical expressions for local scaling resistance derived based on the resistance-in-series model, the relative permeation flux ( J w/o|t=t1 /J w/o|t=0 ) in non-bubbling MD was quantified and found to rapidly decline by 65% as the concentration process progressed, consistent with the increasing trend of the ratio of local scaling resistance to the overall resistance ( r fl /r ov ). Fortunately, the introduction of gas bubbles has shown benefits for supersaturation brine concentrating MD process – remarkably decreased the local-scaling resistance due to bubble-intensified shear stress and enhanced hydrodynamics. Also, the total water removal for the brine concentration process was significantly improved by 131% and the discharged brine volume was reduced accordingly at appropriately selected gas flow rates. Nevertheless, at inappropriately high gas flowrates, high energy consumption and potential fiber breakage should be avoided. [ABSTRACT FROM AUTHOR]