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Membrane distillation (MD) is a promising desalination technology as it is less sensitive to feed's salinity and can handle high-salinity water. However, the industrial application of MD is restricted by the limited availability of cost-effective hydrophobic membranes. This study developed a simple method to fabricate hydrophobic MD membranes through the coating of a fluoroethylene vinyl ether polymer called LUMIFLON™ LF-200. The fluoropolymer was effectively coated on porous nitrocellulose (NC) and nylon membrane through dip-coating followed by a thermal crosslinking. The coating layer was thin and uniform, covering the surface of the whole membrane matrix, while the high porosity and the microstructure of the membranes were still mostly preserved. After modification, the originally hydrophilic NC and nylon membranes were transformed into hydrophobic, with water contact angles of ∼130°. The 12LF-NC membrane showed a high flux of 10.1 kg m−2 h−1 with salt rejection >99.99% over 120 h in the direct contact MD fed with 10 wt% NaCl solution, which outperformed the commercial PVDF membrane. This coating method has the potential to modify various substrates to produce MD membranes with good performance, which broadens the availability of appropriate membranes for MD application. [Display omitted] • Fluorinated copolymer, LUMIFLON LF-200 is used to prepare hydrophobic MD membranes. • LF-200 was simply dip-coated on hydrophilic substrates and crosslinked under mild heating. • The WCAs of modified nitrocellulose and nylon membranes increased to ∼130° from 0°. • The 12LF-NC membrane had excellent flux >10 kg m−2 h−1 treating 10 wt% salt water. • This method has high efficiency, wide versatility and the potential to scale up. [ABSTRACT FROM AUTHOR]

Hydrophobic membranes suffer from wetting and scaling when treating hypersaline brine using membrane distillation (MD). Thus omniphobic membranes with re-entrant surfaces have been developed by diverse modifications to enhance anti-wetting/scaling properties. However, those post-modifications usually sacrifice membrane permeability in spite of improved stability. In this work, omniphobic membranes were fabricated by decorating polyvinylidene fluoride (PVDF) nanofibrous membranes with different silica nanoparticles (SiNPs) followed by fluorination. Compared to unmodified nanofibrous and commercial PVDF membranes, both smaller SiNPs coated membrane #P-Min and larger SiNPs coated membrane #P-Max can perfectly sustain liquids with low surface tensions on their surfaces without wetting. In contrast to #P-Max with an oil contact angle of 136 ± 1°, #P-Min exhibited better oleophobicity with an oil contact angle of 152 ± 1°. In addition, the rigidity of their omniphobic properties was confirmed by testing in harsh conditions. Moreover, #P-Min successfully overcame the trade-off relation between membrane permeability and rejection with an enhanced MD flux due to more effective water evaporation area on membrane surface and a higher membrane porosity. While #P-Max was wetted by a hypersaline feed solution composed of 25 wt% NaCl, #P-Min could maintain a stable flux of 15 L m−2h−1 in a continuous 7-h MD operation, which proved its excellent performance for brine treatment. Furthermore, #P-Min exhibited less scaling tendency when feed was a saturated gypsum solution. Compared to #P-Max , the better anti-scaling properties of #P-Min should be due to its higher surface energy barrier, better slippery property and less solid-liquid contact area, which effectively impede crystal nucleation and attachment. Image 1 • Effects of nano-scaled roughness on membrane omniphobicity were studied. • As-prepared omniphobic membranes were stable under harsh conditions. • Omniphobic membrane coated with smaller NPs exhibited better performance. • It should be due to high surface energy barrier, slippery property and less solid-liquid contact area. [ABSTRACT FROM AUTHOR]

Membrane distillation (MD) has attracted increasing attention for seawater and brackish water desalination, wastewater treatment, and concentration of juices and pharmaceutical solutions due to its feasibility of using low-grade energy and achieving high solute rejection. However, the successful implementation of MD technology is still impeded by membrane wetting resulted from membrane scaling by inorganic crystals and membrane fouling by organic matters in the feed solutions, especially when dealing with challenging wastewaters. Herein, this study describes a novel strategy to develop a robust and superhydrophobic membrane via electrospinning followed by electrospray to enhance membrane anti-wetting properties caused by scaling and fouling. The robust superhydrophobic membrane PDMS-3 comprised a superhydrophobic surface layer fabricated by electrospraying a PVDF/PDMS/silica fume blended solution and an electrospun nanofibrous PVDF support. The newly developed membrane PDMS-3 not only exhibited an outstanding superhydrophobicity with a water contact angle of 170⁰ ± 1⁰, but also showed a unique anti-abrasive feature, which still possessed a slippery superhydrophobic property after 40 abrasion cycles. Moreover, the DCMD tests revealed that this rigid superhydrophobic surface rendered PDMS-3 with the best anti-scaling and anti-fouling properties compared to the nanofibrous and commercial PVDF membranes. It could achieve a superior MD flux of 28 kg m−2 h−1and a stable salt rejection above 99.99% during a continuous 160-h DCMD operation when the feed and permeation solutions were 3.5 wt% NaCl solution at 333K and distillate water at 293 K, respectively. These results underline the importance of anti-abrasive superhydrophobic membrane development to deal with wastewaters containing diverse inorganic and organic matters via MD. • The robust and superhydrophobic composite membranes were fabricated by electrospinning and electrospray. • The abrasive resistance of as-developed superhydrophobic membranes were examined. • PDMS-3 with the highest silica content exhibits the best anti-abrasive property. • Compared to nanofibrous PVDF membrane, PDMS-3 exhibits better anti-scaling and anti-fouling properties. • The surface property of PDMS-3 is significant in determining its long-term stability in MD. [ABSTRACT FROM AUTHOR]