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How the membrane support affects the performance of thin-film composite (TFC) membranes has long been under debate. Our present study experimentally establishes that the support pore number density (number per unit area) as well as its surface porosity play pivotal roles in affecting the characteristics and permselectivity of TFC membranes. The structure of hollow fiber supports was finely tuned and characterized via a series of techniques, which provided a link to the physicochemical properties of the interfacially polymerized polyamide films. During the spinning process, decreasing the content of N -methyl-2-pyrrolidone in the bore fluid drastically reduced the pore size and surface porosity of the support. The resultant TFC membranes showed a lower water permeability (tested under 1 bar using 500 ppm NaCl). Adding lithium chloride to the polymer dope also led to a support with smaller pores and lower porosity, but increased surface pore number density. The resulting TFC membranes had a substantially higher water permeability and slightly higher salt rejection. In both arrays of membranes, all membranes shared similar thickness of polyamide leaf but a more crumpled film was found on a less porous support, suggesting that the surface porosity of the support affected the effective surface area of films. However, the TFC membrane with a higher effective surface area did not necessarily possess a higher permeability. Rather, a TFC membrane having a support with a higher surface porosity or a higher pore number density exhibited a higher water permeability, demonstrating that the lateral transport path of water through films had a significant impact on the water permeability of TFC membranes. Interestingly, in both cases, the selectivity of the TFC membranes was maintained when the water permeability increased. This study clarifies longstanding misunderstandings concerning the effects of the support on TFC membrane performance and provides insight into fabricating highly permeable and selective TFC membranes. • A base film embedded in the polyamide layer determines performance of TFC membranes. • Enlarging surface porosity of supports could enhance permeability of TFC membranes. • Increasing pore density of supports could enhance permeability of TFC membranes. • Supports affect lateral diffusion of water through films and thereby permeability. • Rejection was maintained while the permeability of TFC was drastically enhanced. [ABSTRACT FROM AUTHOR]

Electrospun polymeric membranes are promising substrates for thin-film composite (TFC) membranes due to their unique interconnected pores and high porosity. However, it is still challenging to fabricate desirable electrospun substrates for organic solvent nanofiltration (OSN) owing to the relatively complex processing procedures and the organic operating environment. In this work, solvent-resistant electrospun polyimide (PI) nanofiber substrates were successfully fabricated through electrospinning followed by chemical cross-linking and heat-pressing. The cross-linking step improved the solvent tolerance of the membranes, while the heat-pressing step reduced the substrate pore size and surface roughness. However, it was found that heat-pressing at high temperatures (>140 °C) could degrade the cross-linking of PI, undermining their solvent-resistant property. A polyamide thin film layer was then synthesized on the solvent-resistant electrospun nanofibrous substrates via interfacial polymerization using reactant monomers m -phenylenediamine (MPD) and trimesoyl chloride (TMC). The TFC membranes exhibited excellent acetonitrile and acetone permeabilities of 31.28 ± 1.93 and 26.58 ± 1.13 L m−2 h−1 bar−1, respectively, with acid fuchsin (585 Da) and methyl orange (327 Da) rejections of 98.55 ± 1.24% and 92.42 ± 1.66%, respectively, in acetone. This study successfully demonstrated the potential use of electrospun PI nanofibers substrates for TFC membranes in OSN. [Display omitted] • Solvent resistant nanofibrous PI substrates were prepared by electrospinning followed by chemical cross-linking and heat-pressing. • Heat-pressing influenced the PI substrates' surface properties and solvent resistance, and the optimal point was 140 °C. • Polyamide thin film was synthesized on the PI substrates via interfacial polymerization for OSN application. • Acetone permeability was 26.58 L m−2 h−1 bar−1 with high rejection to acid fuchsin and methyl orange. [ABSTRACT FROM AUTHOR]

This study examined the feasibility and performance of a nanochannel-based biomimetic membrane (NBM) for brackish reverse osmosis (RO) desalination. Two types of peptide-attached synthetic nanochannels, (pR)-pillar[5]arenes (pRPH) and (pS)-pillar[5]arenes (pSPH), were incorporated into liposomes. pSPH is a diastereomer of pRPH and was used as a negative control (i.e. mutant) to pRPH in this work. The nanochannel-containing liposomes (e.g. pRPH-liposomes) were then immobilized into the active layer of the RO membranes via in situ interfacial polymerization on the top of a polysulfone support membrane to form NBM-pRPH membranes. To maximize the potential and benefits of the NBM-pRPH membrane, the physical characteristics of the polyamide layer was further tuned using some additives and the eventual membrane was named as NBM-pRPH-A. The NBM-pRPH-A membrane exhibited a water permeability of 6.09 L m−2 h−1 bar−1 and 98.2% NaCl rejection under a 15.5 bar applied pressure using 2000 mg L−1 as feed solution. The 62% flux increment with respect to the pristine control is postulated to arise from a thinner, less cross-linked (more free volume) and more hydrophilic active layer as well as the possible supplementary transport pathways of the pRPH-liposomes. The performance of the NBMs under differential feed pressures and temperatures further exemplifies the water permeation property of the pRPH nanochannels. Accordingly, the NBM-pRPH-A gave a water permeability higher than commercial RO membranes tested in this work (DuPont BW30 and Hydranautics ESPA2) as well as other RO membranes reported in the literature. This study provides a tangible foundation for the development of NBMs for brackish RO desalination. [Display omitted] • Synthetic pRPH nanochannel-based biomimetic membrane was used for BWRO application. • pRPH-liposomes were incorporated onto the PA layer via interfacial polymerization. • STEM-EDX analysis revealed the existence of liposomes in the PA layer. • High permeability of 6.09 Lm−2h−1bar−1 (98.2% NaCl rejection) was reported in BWRO. • RO tests under increasing ΔP and temperature suggested water transport across pRPH. [ABSTRACT FROM AUTHOR]

Although a highly porous support membrane has attracted increasing attention as an alternative to enhance the water permeability of a thin-film composite (TFC) membrane without compromising salt rejection, its feasibility has not ever been tested in seawater desalination. This study explored the availability and potential of a highly porous microstructured (HPμS) support membrane as a support for a seawater reverse osmosis (SWRO) membrane. Our lab-made membranes, TFC-HPμS, exhibited a higher water permeability of 1.62 L m−2 h−1 bar−1 as compared with most of the state-of-the-art SWRO membranes recently reported in the literature, while achieving comparable NaCl rejection (99%) in SWRO test condition (55 bar, 35,000 mg L−1 of NaCl). This excellent performance is thought to stem from the HPμS support endowing a TFC membrane with comparable mechanical properties to that of existing support used for conventional SWRO membrane and shortened effective diffusion pathway of water molecules over the active layer. The robustness and enhanced mechanical strength of the TFC-HPμS membrane are attributed to its narrow and regularly arranged finger-like structure ensuring the even distribution of local stresses, thereby eliminating the presence of stress convergence points. The shortened effective diffusion pathway was estimated to be achieved mainly by less localized surface pores due to the HPμS support's highly porous surface with a larger number of even distributed surface pores. This study potentially opens up another workable pathway in the fabrication of SWRO membranes with enhanced performance without significant sacrifice of the selectivity. • Highly porous microstructured support membrane was used for seawater desalination. • The regularly arranged sublayer enhanced the mechanical strength of the support. • The effective diffusion pathway can be shortened with less localized surface pores. • The tuned TFC membrane exhibited higher permselectivity as compared to the control. • High permeability of 1.62 Lm−2h−1bar−1 (>99% NaCl rejection) was reported in SWRO. [ABSTRACT FROM AUTHOR]