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In recent years, novel superwetting membranes have gained popularity for oily wastewater treatments via synergy between surface chemistry and topography. However, the water fluxes of the superwetting membranes normally decrease rapidly due to pore clogging and surface fouling, especially when treating surfactant-stabilized oil-in-water emulsions. Herein, a facile strategy is proposed to develop a superwetting thin film nanofibrous composite (TFNC) membrane with remarkable antifouling and self-cleaning properties to effectively separate surfactant-stabilized oil-in-water emulsions. The membrane is composed of an ultrathin carbon nanotubes (CNTs)-polyvinyl alcohol (PVA) composite skin layer, and a highly porous electrospun nanofibrous substrate as well as a non-woven mechanical support. The robust three-dimensional (3D) CNTs composite skin layer were immobilized on the nanofibrous substrate surface by crosslinking the CNTs with PVA. This skin layer serves as a functional barrier to reject oil droplets, which exhibited excellent performance in treating surfactant-stabilized oil-in-water emulsions with a rejection of 95% and a competitive flux of ~60 Lm−2h−1 under an ultra-low pressure (20 kPa) in a cross-flow filtration process. Moreover, the CNTs composite layer also protects the membrane surface from fouling. The TFNC membrane possesses outstanding reusability, as the water flux could be recovered by 100% in a continuous cyclic operation without cleaning, which should be attributed to the underwater oil repellence of its superhydrophilic surface and self-cleaning property based on the capillary pumping effect occurred in the micron/nano-channels of the membrane surface. Image 1 • Spray coating was used to fabricate separation layer on nanofibrous substrate. • An ultrathin carbon nanotubes-polyvinyl alcohol composite layer was crosslinked. • The membrane exhibited excellent performance in treating surfactant-stabilized emulsions. • The membrane had a rejection of 95% and a competitive flux of ~60 Lm−2h−1 at 20 kPa. • The membrane showed a flux recovery rate of ~100% in a continuous cyclic operation. [ABSTRACT FROM AUTHOR]

How the membrane support affects the performance of thin-film composite (TFC) membranes has long been under debate. Our present study experimentally establishes that the support pore number density (number per unit area) as well as its surface porosity play pivotal roles in affecting the characteristics and permselectivity of TFC membranes. The structure of hollow fiber supports was finely tuned and characterized via a series of techniques, which provided a link to the physicochemical properties of the interfacially polymerized polyamide films. During the spinning process, decreasing the content of N -methyl-2-pyrrolidone in the bore fluid drastically reduced the pore size and surface porosity of the support. The resultant TFC membranes showed a lower water permeability (tested under 1 bar using 500 ppm NaCl). Adding lithium chloride to the polymer dope also led to a support with smaller pores and lower porosity, but increased surface pore number density. The resulting TFC membranes had a substantially higher water permeability and slightly higher salt rejection. In both arrays of membranes, all membranes shared similar thickness of polyamide leaf but a more crumpled film was found on a less porous support, suggesting that the surface porosity of the support affected the effective surface area of films. However, the TFC membrane with a higher effective surface area did not necessarily possess a higher permeability. Rather, a TFC membrane having a support with a higher surface porosity or a higher pore number density exhibited a higher water permeability, demonstrating that the lateral transport path of water through films had a significant impact on the water permeability of TFC membranes. Interestingly, in both cases, the selectivity of the TFC membranes was maintained when the water permeability increased. This study clarifies longstanding misunderstandings concerning the effects of the support on TFC membrane performance and provides insight into fabricating highly permeable and selective TFC membranes. • A base film embedded in the polyamide layer determines performance of TFC membranes. • Enlarging surface porosity of supports could enhance permeability of TFC membranes. • Increasing pore density of supports could enhance permeability of TFC membranes. • Supports affect lateral diffusion of water through films and thereby permeability. • Rejection was maintained while the permeability of TFC was drastically enhanced. [ABSTRACT FROM AUTHOR]

Electrospun polymeric membranes are promising substrates for thin-film composite (TFC) membranes due to their unique interconnected pores and high porosity. However, it is still challenging to fabricate desirable electrospun substrates for organic solvent nanofiltration (OSN) owing to the relatively complex processing procedures and the organic operating environment. In this work, solvent-resistant electrospun polyimide (PI) nanofiber substrates were successfully fabricated through electrospinning followed by chemical cross-linking and heat-pressing. The cross-linking step improved the solvent tolerance of the membranes, while the heat-pressing step reduced the substrate pore size and surface roughness. However, it was found that heat-pressing at high temperatures (>140 °C) could degrade the cross-linking of PI, undermining their solvent-resistant property. A polyamide thin film layer was then synthesized on the solvent-resistant electrospun nanofibrous substrates via interfacial polymerization using reactant monomers m -phenylenediamine (MPD) and trimesoyl chloride (TMC). The TFC membranes exhibited excellent acetonitrile and acetone permeabilities of 31.28 ± 1.93 and 26.58 ± 1.13 L m−2 h−1 bar−1, respectively, with acid fuchsin (585 Da) and methyl orange (327 Da) rejections of 98.55 ± 1.24% and 92.42 ± 1.66%, respectively, in acetone. This study successfully demonstrated the potential use of electrospun PI nanofibers substrates for TFC membranes in OSN. [Display omitted] • Solvent resistant nanofibrous PI substrates were prepared by electrospinning followed by chemical cross-linking and heat-pressing. • Heat-pressing influenced the PI substrates' surface properties and solvent resistance, and the optimal point was 140 °C. • Polyamide thin film was synthesized on the PI substrates via interfacial polymerization for OSN application. • Acetone permeability was 26.58 L m−2 h−1 bar−1 with high rejection to acid fuchsin and methyl orange. [ABSTRACT FROM AUTHOR]

Conventional biomimetic membranes for desalination are mostly fabricated by incorporating water channels using self-assembled lipid or polymer vesicles as key platforms for protein or water channel reconstitution. Herein, we propose a thin film composite nanofiltration membrane via an unconventional liposomes-assisted fabrication without the incorporation of protein or water channels. The polyamide skin layer containing liposomes was thinner and filled with wrinkles and nanovoids. As a result, compared with the liposome-free control membrane, our optimized liposome-assisted membrane was able to achieve an increased water permeability from 11.17 to 18.21 LMH/bar, alongside an excellent MgCl 2 rejection of 95.87% and a monovalent/divalent (NaCl/MgCl 2) ion selectivity (α) of 18.2. Extensive membrane characterization showed that the liposome-assisted skin layer indeed exhibited a smaller thickness with an increased effective membrane area and a reduced surface hydrophobicity, which contribute towards a reduction in the hydrodynamic resistance of the polyamide layer. Furthermore, our approach of liposome-assisted thin film composite membrane is simpler and more scalable to fabricate without protein or water channels incorporation, rendering our design more attractive for future nanofiltration using vesicle-embedded biomimetic membranes. Image 1 • Lipid hollow vesicle was utilized to construct a thin film composite membrane. • The pathway of liposomes involved in the interfacial polymerization was confirmed via systematic characterization results. • Thinner polyamide with nanovoids and wrinkled structures was formed to facilitate water transportation. • The LE-TFC membrane exhibited better water permeability and higher divalent ion rejection. [ABSTRACT FROM AUTHOR]

Polyamide thin film membranes have shown outstanding performance in organic solvent nanofiltration (OSN). However, it is still challenging to produce polyamide hollow fibres for OSN, mainly due to limited solvent resistance of hollow fibre substrates and the difficulty to synthesize polyamide thin film on the surface of hollow fibre substrates. In this study, polyamide-based hollow fibre composite members for low pressure OSN were successfully developed. Solvent resistant polyimide hollow fibre substrates were first prepared through a non-solvent induced phase separation process, followed by chemical cross-linking with hexamethylene diamine. A polyamide thin film layer was then synthesized via interfacial polymerization, by circulating the reactant monomers including polyethyleneimine (PEI), piperazine (PIP) and trimesoyl chloride (TMC) through the hollow fibre lumen. The polyamide thin film with a thickness of ~60 nm was formed on the inner surface of the hollow fibre substrates. The membranes exhibited excellent nanofiltration (NF) performance under 2 bar operating pressure. The permeability of water, acetone and isopropanol was 6.8, 11.6 and 4.5 l m−2 h−1 bar−1, respectively. The membranes also achieved 99.9% and 91.8% rejection to rose bengal (1017 Da) and acid fuchsin (585 Da), respectively, in acetone. Furthermore, a 72-h filtration test was conducted and the membrane showed steady performance throughout the testing period. This study demonstrates the possibility of fabricating polyamide hollow fibre membranes for organic solvent nanofiltration at low pressure, which is desirable for practical applications. • Solvent resistant polyimide hollow fibre membranes were fabricated through chemical cross-linking. • Polyamide-based (PEI/PIP) layer was formed onto polyimide substrate to obtain a relatively loose selective layer. • Membranes achieved 11.6 and 4.5 l m−2 h−1 bar−1 permeability in acetone and isopropanol at 2 bar respectively. • Membranes maintained more than 90% rejection for acid fuchsin in 72-h filtration test, showing stable OSN performance. [ABSTRACT FROM AUTHOR]

In this study, we presented a novel nanofiltration membrane fabrication strategy through rapid co-deposition of a versatile platform – metal phenolic networks (MPNs) and piperazine (PIP) on a porous substrate followed by trimesoyl chloride (TMC) crosslinking. Inspired by the catechol chemistry, tannic acid (TA) was functionalized to tether PIP monomers, and participated in the co-deposition via coordination bonds with Fe3+ ions on a substrate to form Fe3+/TA-PIP complex. A series of analyses (SEM, XPS, FT-IR, water contact angle and zeta potential) confirmed the successful synthesis Fe3+/TA-PIP deposition and polyamide (PA) layer. The resultant membrane exhibited water permeability of 13.73 LMH/bar and 89.52 % for MgSO 4 rejection. The fabrication was further improved by embedding modified graphene oxide (GO) nanosheets into the Fe3+/TA-PIP complex. The optimized nanocomposite membrane achieved a water permeability at 21.66 LMH/bar, along with a well maintained MgSO 4 rejection at 91.25 % and NaCl/MgSO 4 selectivity (α) at 10.02 under 2 bar operation pressure. The rapid co-deposition mediated by nanomaterials incorporation provides an effective approach to design high performance thin film composite (TFC) membrane. Image 1 • A novel fabrication strategy was designed for nanofiltration membrane. • Metal phenolic networks were rapidly co-deposited with piperazine followed by interfacial polymerization. • Graphene oxide was incorporated into the deposited layer without additional fabrication step. • The optimized thin film composite membrane exhibited high separation performance. [ABSTRACT FROM AUTHOR]