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The Derjaguin-Landau-Verwey-Overbeek (DLVO) model, as well as the extended model (XDLVO), is popularly employed to quantify the interfacial interactions underlying membrane fouling. However, disagreements between membrane fouling extent and the interaction energies derived from DLVO or XDLVO models have been reported, which suggests gaps in the understanding. This study demonstrates that the DLVO approximation methods for predicting the interfacial foulant-membrane interaction are sensitive to the boundary condition assumptions (e.g., constant charge versus constant potential). In particular, while both the Poisson-Boltzmann (P–B) and linear superposition approximation (LSA) equations can quantify the electrostatics (EL) interaction energy component, the former assumes constant potential, while the latter additionally considers constant charge scenarios. The relative accuracy of these two equations were evaluated here. For dead-end filtration tests, flux decline trends, OCT analysis results and fouling model parameters were obtained. Regarding fouling of pristine PCTE membrane by latex particles of opposite charge signs, both the P–B and LSA equations contribute to predict relative fouling extents correctly. However, for the case of the BPEI-coated membrane, the P–B equation failed whereas the LSA equation gave good agreements. For cross-flow filtration tests in organic solvents, LSA also out-performed the P–B equation in providing more accurate predictions of membrane fouling. The results here highlight the shortcomings in the commonly used P–B equation and are expected to be potentially valuable in the development of better approximations for quantifying interfacial interaction energies. [Display omitted] • Both P–B and LSA equations predict fouling of pristine membrane by latex correctly. • Only LSA predict affinity between coated membrane layer and latex correctly. • Superiority of LSA also applies to fouling in organic solvents. • P–B equation is more limited due to underlying constant-potential assumption. • Boundary condition assumptions need to be considered in use of DLVO model. [ABSTRACT FROM AUTHOR]

Membrane fouling in organic solvent environments remains poorly explored despite its significance in chemical and pharmaceutical industries. This study uses molecular dynamics (MD) simulations and experiments to explore lysozyme fouling in water, as well as four organic solvent environments, namely, 30 % v/v and 50 % v/v isopropyl alcohol (IPA), and 30 % v/v and 50 % v/v dimethyl sulfoxide (DMSO). Experimentally, flux declines were least with IPA and worst with DMSO. Biased simulations indicate the worst fouling in DMSO is tied to the most attractive lysozyme-membrane energy in the presence of DMSO. However, the relative attractive energies for IPA and water do not agree with the relative flux declines, indicating other factors are more influential when the interaction energies are similar. To understand the gentler flux decline for IPA despite the more attractive lysozyme-membrane energy, radial distribution functions (RDFs) were obtained from unbiased simulations. Analyss of the water and solvent films around both the membrane and the lysozyme molecule reveal that the denser water film around both entities induced by the presence of IPA serves as a barrier for fouling and thus leads to less flux decline. The results underscore the complexity of fouling in organic solvent systems, cautioning against direct use of the understanding based on aqueous systems. [Display omitted] • Membrane fouling by lysozyme in water, IPA and DMSO studied. • Flux decline worst in DMSO and least in IPA. • Worst fouling in DMSO tied to most significant lysozyme-membrane attraction. • Least fouling in IPA tied to denser water film around membrane and lysozyme. • Both biased and unbiased molecular dynamics simulations needed for full explanation. [ABSTRACT FROM AUTHOR]

Conventional organic solvent recovery is energy intensive and challenged by large footprint and complex operation and maintenance. To enable a more circular and sustainable pharmaceutical production, we amalgamate adsorption and membrane processes to address current Achilles heels in organic solvent recovery. In this work, we have successfully designed a polyacrylonitrile (PAN) electrospun membrane as scaffold to incorporate nanomaterial adsorbents in a layer-by-layer hierarchical structure. The porous nanofibrous morphology and layer-by-layer design, which deconstructs the adsorbent layers, help reduce the transport resistance of the isopropyl alcohol (IPA), leading to higher processing capacity at lower applied pressure, while maintaining the removal rates. To bring about versatility for different contaminants, we incorporated two different nanomaterials, namely positively charged metal-organic frameworks (MOFs), particularly MIL-101(Cr), and negatively charged functionalized multi-walled carbon nanotubes (MWCNTs) as powdered adsorbents, for the extraction of anionic and cationic dyes, respectively. Our results show that the MOF-based membrane scaffold can achieve 99% and 95% rose Bengal and methyl orange removal rates in IPA, respectively, while operating at a low operating pressure of 0.04 bar and delivering a processing capacity of 60 L m−2 h−1 of IPA, with good regeneration and recyclability of up to three cycles of removal process. On the other hand, the MWCNT-based membrane scaffold displays up to 90% methylene blue dye in IPA at 0.07 bar pressure and delivering a 40 L m−2 h−1 of IPA processing capacity in a single-cycle removal process. The promising recovery performance and facile tailoring of adsorbents to target contaminants of different charges render our adsorptive membrane scaffold process less energy intensive and highly versatile to meet various needs for solvent recovery in the pharmaceutical industry. [Display omitted] • Layer-by-layer hierarchical structure of nanomaterial adsorbents and nanofibrous scaffolds. • Versatile adsorption with >99% removal of anionic dyes and up to 90% for cationic dyes. • High processing capacity of up to 60 L m−2 h−1 of isopropyl alcohol waste stream. • Attractive operating pressure as low as 0.04 bar with good regeneration for anionic removal. • Electrostatic forces of attraction by adsorbents as main removal mechanism. [ABSTRACT FROM AUTHOR]

[Display omitted] • Microfiltration PTFE hollow fibres were transformed into durable, high value OSN membranes. • A PEI/PIP based polyamide thin film was successfully synthesized on PTFE hollow fibre substrates. • A two-time interfacial polymerization was conducted to obtain a defect-free polyamide layer. • The resultant membranes could withstand strong aprotic solvents like DMF and DMSO. • The membranes had high solute rejections, of up to 95 % methyl orange (327 Da) rejection in DMF. Polymeric membranes have been extensively studied for organic solvent nanofiltration (OSN) but many fail to show sufficient chemical resistance in strong solvents like dimethylformamide (DMF) and dimethyl sulfoxide (DMSO). This study focuses on harnessing the outstanding chemical resistance of polytetrafluoroethylene (PTFE), to develop polyamide-PTFE thin film composite (TFC) membranes that are resistant to such aprotic solvents. A defect-free polyamide thin film layer was successfully synthesized on the microfiltration PTFE hollow fibre substrates, overcoming challenges such as large and uneven pore size, and hydrophobicity of the PTFE substrates. A simple polydopamine (PDA) coating was carried out to improve the substrate's hydrophilicity prior to the polyamide synthesis via interfacial polymerization (IP). Polyethyleneimine (PEI) and trimesoyl chloride (TMC) were used as the monomers and a two-time IP method was employed to obtain a defect-free polyamide coating. The synthesized membranes showed high acetonitrile (ACN) and DMF permeabilities of 7.94 and 3.70 lm−2h−1bar−1, respectively, with acid fuchsin (585 Da) rejections of > 90 %. The molecular weight cut-off (MWCO) of the membranes could be further reduced to ∼300 Da by the addition of piperazine (PIP) monomers. The membranes also showed excellent stability and performance in a 72-hour OSN test performed in DMF indicating their great potential in effective molecular separation in harsh solvents. This study demonstrates how a simple modification and coating technique can transform commercially available microfiltration PTFE hollow fibres into durable and high value OSN membranes. [ABSTRACT FROM AUTHOR]

Synthetic interlayers with multiple functions and structural stability have a high potential to construct novel thin film composite (TFC) membranes with demanding permselective property for precise separations. Herein, a functional interlayer derived from the polyelectrolyte-based layer-by-layer (LBL) self-assembly is reported to prepare interlayer engineered organic solvent nanofiltration (OSN) membranes using β-cyclodextrin (β-CD) as a monomer via interfacial polymerization (IP) process. Compared to the interlayer-free OSN membrane, a smoother selective layer with higher crosslinking degree is obtained for our developed membranes, enabling an improved organic dye rejection (e.g. , 91.9% for methyl orange and 98.8% for brilliant blue R). Importantly, the LBL-aided β-CD nanofilm exhibits competitive permeances towards both polar (e.g. , methanol, 5.8 LMH/bar) and nonpolar solvents (e.g. , hexane, 7.0 LMH/bar). These performances can be attributed to the multiple roles of LBL-based interlayer as preventing the intrusion of selective layer and creating dual linkages (i.e. , amide and ester), along with tailoring the physicochemical properties of caped β-CD nanofilm. Besides, the newly developed OSN membrane can discriminate between dye molecules with similar molecular weights and same charge but different molecular configurations. Meanwhile, its good structural integrity and long-term stability are also demonstrated by the 7-day filtration test using tetracycline in methanol and β-carotene in hexane, respectively, as evidence of constant solute rejections (≥90%) during the entire filtration process. This work unravels the functions of LBL-based interlayer in enhancing the OSN performance, offering new insights into shaping the development of interlayer engineered OSN membranes for real-life applications. [Display omitted] • An interlayer derived from polyelectrolyte-based LBL is constructed for OSN application. • The multiple roles of LBL-based interlayer in tailoring β-CD nanofilm are investigated. • Interlayered membranes possess high permeances for both polar and nonpolar solvents. • Structural integrity and long-term stability are confirmed by a 7-day filtration test. [ABSTRACT FROM AUTHOR]

A scaled-up hollow fibre thin-film composite (TFC) module was successfully developed for organic solvent forward osmosis (OSFO) application in the pharmaceutical industry. The membrane consists of cross-linked P84 polyimide substrate with a polyamide selective layer, formed via interfacial polymerisation. The performance of the lab-scale module was compared to the scaled-up module in reverse osmosis and forward osmosis modes. The results from both tests revealed that the solvent permeability of the scaled-up module decreased while its selectivity increased slightly. This might be caused by the uneven distribution of liquids during interfacial polymerisation, leading to varied membrane performance. The scaled-up module was further tested for OSFO performance using a range of PEG-400 concentrations (0.5–2 M) in acetone and isopropanol as draw solutions. At 2 M PEG-400 concentration, the module demonstrated high isopropanol and acetone permeability of 0.63 LMH and 13.9 LMH, respectively. Moreover, the reverse solute flux of PEG-400 in acetone and isopropanol were relatively low at 0.188 g/l and 0.153 g/l, respectively. The module was further tested for OSFO application in the pharmaceutical industry by concentrating levofloxacin in acetone, using 2 M PEG-400 as draw solution. The process was able to concentrate levofloxacin from 1000 ppm to 16,000 ppm with very low reverse solute flux of 0.178 g/l. Therefore, this work presents a scalable TFC membrane for OSFO application in the pharmaceutical industry. [Display omitted] • Scaled-up module (0.4 m2) of TFC hollow fibre membrane for organic solvent forward osmosis process was successfully fabricated. • High porosity (79%) and low structural parameter (217 μm) for membrane substrate was achieved. • Membrane exhibited excellent acetone and IPA solvent flux of 13.9 LMH and 0.63 LMH, respectively, using a 2 M PEG-400 draw solution. • A pharmaceutical stream was concentrated to a factor of 16 with low specific reverse solute flux [ABSTRACT FROM AUTHOR]

A scaled-up hollow fibre thin-film composite (TFC) module was successfully developed for organic solvent forward osmosis (OSFO) application in the pharmaceutical industry. The membrane consists of cross-linked P84 polyimide substrate with a polyamide selective layer, formed via interfacial polymerisation. The performance of the lab-scale module was compared to the scaled-up module in reverse osmosis and forward osmosis modes. The results from both tests revealed that the solvent permeability of the scaled-up module decreased while its selectivity increased slightly. This might be caused by the uneven distribution of liquids during interfacial polymerisation, leading to varied membrane performance. The scaled-up module was further tested for OSFO performance using a range of PEG-400 concentrations (0.5–2 M) in acetone and isopropanol as draw solutions. At 2 M PEG-400 concentration, the module demonstrated high isopropanol and acetone permeability of 0.63 LMH and 13.9 LMH, respectively. Moreover, the reverse solute flux of PEG-400 in acetone and isopropanol were relatively low at 0.188 g/l and 0.153 g/l, respectively. The module was further tested for OSFO application in the pharmaceutical industry by concentrating levofloxacin in acetone, using 2 M PEG-400 as draw solution. The process was able to concentrate levofloxacin from 1000 ppm to 16,000 ppm with very low reverse solute flux of 0.178 g/l. Therefore, this work presents a scalable TFC membrane for OSFO application in the pharmaceutical industry. [Display omitted] • Scaled-up module (0.4 m2) of TFC hollow fibre membrane for organic solvent forward osmosis process was successfully fabricated. • High porosity (79%) and low structural parameter (217 μm) for membrane substrate was achieved. • Membrane exhibited excellent acetone and IPA solvent flux of 13.9 LMH and 0.63 LMH, respectively, using a 2 M PEG-400 draw solution. • A pharmaceutical stream was concentrated to a factor of 16 with low specific reverse solute flux [ABSTRACT FROM AUTHOR]

Electrospun polymeric membranes are promising substrates for thin-film composite (TFC) membranes due to their unique interconnected pores and high porosity. However, it is still challenging to fabricate desirable electrospun substrates for organic solvent nanofiltration (OSN) owing to the relatively complex processing procedures and the organic operating environment. In this work, solvent-resistant electrospun polyimide (PI) nanofiber substrates were successfully fabricated through electrospinning followed by chemical cross-linking and heat-pressing. The cross-linking step improved the solvent tolerance of the membranes, while the heat-pressing step reduced the substrate pore size and surface roughness. However, it was found that heat-pressing at high temperatures (>140 °C) could degrade the cross-linking of PI, undermining their solvent-resistant property. A polyamide thin film layer was then synthesized on the solvent-resistant electrospun nanofibrous substrates via interfacial polymerization using reactant monomers m -phenylenediamine (MPD) and trimesoyl chloride (TMC). The TFC membranes exhibited excellent acetonitrile and acetone permeabilities of 31.28 ± 1.93 and 26.58 ± 1.13 L m−2 h−1 bar−1, respectively, with acid fuchsin (585 Da) and methyl orange (327 Da) rejections of 98.55 ± 1.24% and 92.42 ± 1.66%, respectively, in acetone. This study successfully demonstrated the potential use of electrospun PI nanofibers substrates for TFC membranes in OSN. [Display omitted] • Solvent resistant nanofibrous PI substrates were prepared by electrospinning followed by chemical cross-linking and heat-pressing. • Heat-pressing influenced the PI substrates' surface properties and solvent resistance, and the optimal point was 140 °C. • Polyamide thin film was synthesized on the PI substrates via interfacial polymerization for OSN application. • Acetone permeability was 26.58 L m−2 h−1 bar−1 with high rejection to acid fuchsin and methyl orange. [ABSTRACT FROM AUTHOR]

Membrane fouling, which is a key obstacle in implementing membrane technology, has been studied extensively for aqueous feeds. With increasing interests in organic solvent applications, a corresponding effort on understanding membrane fouling is warranted. This study employs molecular dynamics simulations to unveil the mechanisms underlying the different adsorption behaviors of dextran onto a polyacrylonitrile (PAN) membrane in three polar and protic solvents, namely, water, formamide and ethanol. The dextran-membrane separation distance is the lowest for water, followed by ethanol then formamide, which agrees with the worse flux decline for water relative to formamide observed experimentally. The greatest adsorption tendency in water is tied to the most attractive dextran-membrane interaction. On the other hand, the lower adsorption tendency in formamide and ethanol is linked to enhanced solvation of the dextran molecule and membrane, which deters dextran adsorption onto the membrane. Specifically, formamide, which leads to the least adsorption, exhibits the most attractive solvent-dextran and solvent-membrane interaction energies, the highest solvent-accessible surface area (SASA) for dextran, and also the highest density of solvent molecules in the solvation shell closest to the membrane. As for ethanol, it gives the highest density of solvent molecules in the solvation shell closest to a part of the dextran. The solvation of foulant and membrane by water deviates from that by other similarly polar and protic solvents, which has important implications in membrane fouling and highlights the need for enhancing the understanding of membrane fouling behaviors in organic solvents. [Display omitted] • Adsorption tendency of dextran on membrane is greatest in water and least in formamide. • Dextran-membrane interaction is most attractive in water. • Solvent-dextran and solvent-membrane interactions are most attractive in formamide. • Competitive solvent and dextran adsorption onto membrane governs fouling. • Greater solvation of foulant and membrane in ethanol and formamide reduces fouling. [ABSTRACT FROM AUTHOR]

A 100-piece hollow fibre thin-film composite membrane module was successfully developed for pharmaceutical concentration and solvent recovery. To increase its packing density, thinner P84 polyimide hollow fibre substrates were spun using a smaller spinneret. The substrates were subsequently cross-linked with hexamethylene diamine to achieve organic solvent resistance. An MPD-based thin-film composite was synthesized through interfacial polymerisation to increase selectivity for solutes of less than 300 Da. The thin-film composite was then solvent-activated using N , N -dimethylformamide to increase its solvent permeability. The resulting membrane exhibited excellent performance with 24.2 l m−2 h−1 bar−1 acetone permeability and 90.1% methyl red (269 Da) rejection. In addition, the solvent-activated membrane maintained its performance for prolonged period, demonstrating the scalability of the thin-film composite fabrication process and stability of solvent-activated membranes. The membrane was also able to concentrate levofloxacin (361 Da) from 500 ppm to 20,000 ppm in acetone using a batch process, showing promising results for pharmaceutical applications. Image 1 • 100-piece thin-film composite OSN membrane was successfully fabricated. • 7-day filtration test showed stable organic solvent nanofiltration (OSN) performance. • High acetone permeability of 24.2 l m−2 h−1 bar−1 and 90.1% methyl red rejection. • Active pharmaceutical ingredient was concentrated to 2 wt%. [ABSTRACT FROM AUTHOR]

Polyamide thin film membranes have shown outstanding performance in organic solvent nanofiltration (OSN). However, it is still challenging to produce polyamide hollow fibres for OSN, mainly due to limited solvent resistance of hollow fibre substrates and the difficulty to synthesize polyamide thin film on the surface of hollow fibre substrates. In this study, polyamide-based hollow fibre composite members for low pressure OSN were successfully developed. Solvent resistant polyimide hollow fibre substrates were first prepared through a non-solvent induced phase separation process, followed by chemical cross-linking with hexamethylene diamine. A polyamide thin film layer was then synthesized via interfacial polymerization, by circulating the reactant monomers including polyethyleneimine (PEI), piperazine (PIP) and trimesoyl chloride (TMC) through the hollow fibre lumen. The polyamide thin film with a thickness of ~60 nm was formed on the inner surface of the hollow fibre substrates. The membranes exhibited excellent nanofiltration (NF) performance under 2 bar operating pressure. The permeability of water, acetone and isopropanol was 6.8, 11.6 and 4.5 l m−2 h−1 bar−1, respectively. The membranes also achieved 99.9% and 91.8% rejection to rose bengal (1017 Da) and acid fuchsin (585 Da), respectively, in acetone. Furthermore, a 72-h filtration test was conducted and the membrane showed steady performance throughout the testing period. This study demonstrates the possibility of fabricating polyamide hollow fibre membranes for organic solvent nanofiltration at low pressure, which is desirable for practical applications. • Solvent resistant polyimide hollow fibre membranes were fabricated through chemical cross-linking. • Polyamide-based (PEI/PIP) layer was formed onto polyimide substrate to obtain a relatively loose selective layer. • Membranes achieved 11.6 and 4.5 l m−2 h−1 bar−1 permeability in acetone and isopropanol at 2 bar respectively. • Membranes maintained more than 90% rejection for acid fuchsin in 72-h filtration test, showing stable OSN performance. [ABSTRACT FROM AUTHOR]