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• Experiments on the member buckling and ultimate strengths of cold-rolled aluminium alloy channel columns are performed. • The aluminium alloy 5052-H36 materials are used to fabricate the cold-rolled aluminium structural channel columns. • Non-linear FE models are developed using ABAQUS to simulate laboratory experiments and calibrated against the test results. • A parametric study based on FE models is performed to extend the data by varying cross-section dimensions and member lengths. • Experimental and numerical results are ued to calibrate the new design equations for cold-rolled aluminium alloy columns. The paper first presents the development of detailed finite element (FE) models for investigating the member capacity of cold-rolled aluminium alloy 5052-36 channel columns. The numerical non-linear FE models are developed using the commercial FE software package ABAQUS to simulate laboratory experiments and calibrated against the test results. The experimental program was performed by the authors at the University of Sydney and the detailed test results are fully described in a companion paper. The calibrated numerical FE models with actual mechanical properties and measured geometric imperfections in analyses accurately predict the experimental results and behaviours, including flexural and flexural-torsional buckling as well as local-global interaction buckling failure modes. A parametric study is subsequently performed to extend the data range by varying cross-section dimensions and member lengths. The effects of loading eccentricity positions and initial geometric imperfections are also considered in the parametric study. The experimental and numerical results are compared with design strength predictions from current Australian/New Zealand, American and European specifications for aluminium structures in the companion paper. In this paper, the Direct Strength Method (DSM) for the design of compression members as per the Australian/New Zealand standard AS/NZS 4600 for cold-formed steel structures is adopted for comparison. The DSM design rules for cold-formed steel compression members are found to provide more accurate predictions than those of current specifications for aluminium structures and therefore used to propose improved design equations for cold-rolled aluminium alloy columns. Finally, a reliability analysis is performed to evaluate the safety level of current design specifications and the proposed design rules. [ABSTRACT FROM AUTHOR]

The paper presents the development of new design guidelines for cold-rolled aluminium alloy 5052-H36 channel beams subject to global buckling. The validation data are obtained from the experimental and numerical Finite Element (FE) results as performed in previous studies by the authors. The failure modes in the experiments were observed as flexural–torsional buckling modes, and good agreement was achieved between the experimental and FE results. Based on the reliable and calibrated FE models, a parametric study is carried out in this paper to extend the data range by varying section dimensions and member lengths. Subsequently, all experimental and FE ultimate strengths of the parametric study are compared with nominal member capacities of aluminium beams as predicted by the current Australian/New Zealand, American and European aluminium design standards. Additionally, the Direct Strength Method (DSM) design rules from the Australian and New Zealand standard - AS/NZS 4600 for cold-formed steel structures are applied to predict member bending capacities for comparisons. Finally, reliability analyses are performed to evaluate the efficiency of the abovementioned design methods. It is found that the design guidelines for nominal member bending capacities to the AS/NZS 4600 standard provide accurate predictions and are therefore proposed to be used for the design of cold-rolled aluminium alloy channel beams as investigated in this paper. • New design guidelines for cold-rolled aluminium alloy H36-5052 channel beams subject to global buckling are developed. • The 5000-series high magnesium alloy, 5052-H36, is used for fabricating cold-rolled aluminium channels. • Detailed finite element (FE) models using the software ABAQUS are developed for a parametric study. • Experimental and FE ultimate strengths are compared with nominal member capacities of aluminium beams in the current aluminium design codes. • Design rules for member bending capacities to the AS/NZS 4600 standard are proposed for design of cold-rolled aluminium channel beams. [ABSTRACT FROM AUTHOR]