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In this paper, the coupling effect between the crankshaft torsional vibration and the low speed diesel engine block vibration is investigated. Using finite element method (FEM), a model of low speed diesel engine is established to study the vibration response. The mode results of FEM agree very well with the test. The additional torques acting on the low-speed diesel engine caused by torsional vibration are discussed in detail. The vibration response of the low-speed diesel engine considering the effect of torsional vibration is studied using FEM simulation. By analyzing the effect of torsional vibration, the results demonstrate that the crankshaft torsional vibrations have important effects on the engine block vibration. The results from this study can provide useful theoretical guidance to predict vibration of low-speed diesel engine. [ABSTRACT FROM AUTHOR]

The coupling problems between shafting torsional vibration and speed control system of diesel engine are very common. Neglecting the coupling problems sometimes lead to serious oscillation and vibration during the operation of engines. For example, during the propulsion shafting operation of a diesel engine, the oscillation of engine speed and the severe vibration of gear box occur which cause the engine is unable to operate. To find the cause of the malfunctions, a simulation model coupling the speed control system with the torsional vibration of deformable shafting is proposed and investigated. In the coupling model, the shafting is simplified to be a deformable one which consists of several inertias and shaft sections and with characteristics of torsional vibration. The results of instantaneous rotation speed from this proposed model agree with the test results very well and are successful in reflecting the real oscillation state of the engine operation. Furthermore, using the proposed model, the speed control parameters can be tuned up to predict the diesel engine a stable and safe running. The results from the tests on the diesel engine with a set of tuned control parameters are consistent with the simulation results very well. [ABSTRACT FROM AUTHOR]

To analyze the torsional vibration of a diesel engine shaft, the torsional stiffness of the flexible coupling is a key kinetic parameter. Since the material properties of the elastic element of the coupling might change after a long-time operation due to the severe working environment or improper use and the variation of such properties will change dynamic feature of the coupling, it will cause a relative large calculation error of torsional vibration to the shaft system. Moreover, the torsional stiffness of the elastic coupling is difficult to be determined, and it is inappropriate to measure this parameter by disassembling the power unit while it is under normal operation. To solve these problems, this paper comes up with a method which combines the torsional vibration test with the calculation of the diesel shafting and uses the inherent characteristics of shaft torsional vibration to identify the dynamic stiffness of the elastic coupling without disassembling the unit. Analysis results show that it is reasonable and feasible to identify the elastic coupling dynamic torsional stiffness with this method and the identified stiffness is accurate. Besides, this method provides a convenient and practical approach to examine the dynamic behavior of the long running elastic coupling. [ABSTRACT FROM AUTHOR]

Understanding the interaction between ring dynamics and gas transport in ring pack systems is crucial and needs to be imperatively studied. The present work features detailed interring gas dynamics of piston ring pack behavior in internal combustion engines. The model is developed for a ring pack with four rings. The dynamics of ring pack are simulated. Due to the fact that small changes in geometry of the grooves and lands would have a significant impact on the interring gas dynamics, the thermal deformation of piston has been considered during the ring pack motion analysis in this study. In order to get the temperature distribution of piston head more quickly and accurately, an efficient method utilizing the concept of inverse heat conduction is presented. Moreover, a sensitive analysis based on the analysis of partial regression coefficients is presented to investigate the effect of groove parameters on blowby. [ABSTRACT FROM AUTHOR]

• A model coupling shaft torsional vibration and advanced injection angle is built to predict engine block vibration. • Formulas of block vibration excitation forces are analyzed and derived by taking in to account the coupling model. • An optimization method for block vibration mitigation by adjusting advanced injection angle is proved. Engine body vibration is an important safety concern for diesel engines as it can lead to severe engine damages and even catastrophic failures. Traditional methods for excitation computation assume that the rotational speed and the cylinder pressure remain stable under each working cycle, which makes it impossible to precisely predict vibration peaks at certain frequencies. But in practice, the existence of shafting torsional vibration will lead to the fluctuation of rotational speed and cylinder pressure. To predict engine block vibration more accurately, this paper proposes a novel method considering the instantaneous variations in rotational speed and cylinder pressure. It is implemented by two steps. Firstly, an innovative model considering the coupling effect between shaft torsional vibration and advanced injection angle is proposed, it particularly explains how the cylinder pressure and instantaneous rotational speed vary due to the coupling effects. Secondly, the excitation forces that cause block vibration are analyzed and their computational formulas are improved. This method also considers the offset of excitation loading position caused by torsional vibration. The coupling model is experimentally verified and the excitations are loaded into a finite element model of the diesel engine for vibration response prediction. The results reveal that the coupled model can predict vibration peaks at sideband frequencies and thus makes the frequency spectrum much richer than that of the traditional method. Furthermore, it shows that the acceleration results obtained by the coupled model have better prediction accuracy than those obtained from traditional methods, with the deviation percentage reducing from 6.31% and 8.41% to 0.64% and 0.32% in the X and Z direction. It indicates that the coupled model is more reliable in predicting the vibration response of the engine block. Finally, the effect of advanced injection angle on engine block vibration is investigated and the optimal value of the advanced injection angle is determined to be 29 CA, which makes the engine block vibration reduced by 3.60%, 2.72%, and 3.16% in the X, Y, and Z direction comparing to the original advanced injection angle. Overall, this study presents an improved approach for predicting engine block vibrations and offers valuable insights for the design of shafting structures and fuel injection parameters in marine diesel engines. [ABSTRACT FROM AUTHOR]

• The control of premixed and late combustion is crucial for marine diesel engine. • An effective procedure is proposed for detecting SOC, SODC and SOLC. • Instantaneous energy concept and peak detection are utilized in this procedure. • This procedure is validated by two different types of marine diesel engines. In order to improve the energy efficiency and suppress the environmental pollutants of marine diesel engines, analysis and control of combustion phases including late combustion phase and premixed combustion phase are considered as an attractive potential strategy. Consequently, it is necessary to accurately identify the combustion parameters that are representative to these combustion phases, such as start of combustion (SOC), start of diffusive combustion (SODC) and start of late combustion (SOLC). The real-time analysis of the combustion phases can be further applied for closed-loop combustion control (CLCC). However, the existing methods can't guarantee the accurate detection of combustion parameters simultaneously even though high computational resources are invested. In this study, the resonance excitation of in-cylinder pressure was found to be capable for identifying all of the three combustion phases parameters. Hence, several effective signal processing techniques were proposed to detect these combustion phases parameters from resonant pressure signal. Without complex mathematic algorithms, the proposed method shows high potential for CLCC since it is relatively easier and faster to achieve than other existing techniques. The accuracy of this method was validated by experimental heat release rate and in-cylinder temperature. Furthermore, based on combustion phase parameters obtained, the estimations of combustion state and energy efficiency were discussed. Finally, this method was also applied for combustion phase detection in another type of marine diesel engine, which verified the robustness of this method. [ABSTRACT FROM AUTHOR]

• A fracture failure of a marine diesel engine timing gear is investigated in detail. • Both experimental and numerical investigations are performed. • Influence of associated structures is considered while analyzing the fracture. • Two models, one is with inclusion and the other is non-inclusion, are constructed. • Results indicate the fracture is a fatigue fracture and is caused by the inclusion. In this paper, a fracture failure of a marine diesel engine timing gear in a chemical tanker was investigated in detail using both experimental analysis and numerical analysis. The experimental analysis includes macroscopical inspection, Scanning Electron Microscope analysis, Energy Dispersive Spectroscopy analysis, metallographic investigation and mechanical property investigation. The numerical analysis includes torsional vibration analysis and finite element method (FEM) simulations. In the torsional vibration analysis, the coupling influence of the associated structures on the timing gear system was taken into account, not only analyzing the fault gear itself. In the FEM simulations, two models, one is with inclusion and the other is non-inclusion, were constructed. Both investigations indicate that the fracture is a fatigue fracture and the initial cracks are caused by the inclusion. Further investigation should pay attention to finding a way to overcome the problem of fatigue fracture. [ABSTRACT FROM AUTHOR]