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A new generation of alloys, which rely on a combination of various strengthening mechanisms, has been developed for application in molten salt nuclear reactors. In the current study, a battery of dispersion and precipitation-strengthened (DPS) NiMo-based alloys containing varying amounts of SiC (0.5-2.5 wt %) were prepared from Ni-Mo-SiC powder mixture via a mechanical alloying (MA) route followed by spark plasma sintering (SPS) and rapid cooling. Neutron Powder Diffraction (NPD), Electron Back Scattering Diffraction (EBSD), and Transmission Electron Microscopy (TEM) were employed in the characterization of the microstructural properties of these in-house prepared NiMo-SiC DPS alloys. The study showed that uniformly-dispersed SiC particles provide dispersion strengthening, the precipitation of nano-scale Ni3Si particles provides precipitation strengthening, and the solid-solution of Mo in the Ni matrix provides solid-solution strengthening. It was further shown that the milling time has significant effects on the microstructural characteristics of these alloys. Increasedmilling time seems to limit the grain growth of theNiMomatrix by producing well-dispersed Mo2C particles during sintering. The amount of grain boundaries greatly increases the Hall-Petch strengthening, resulting in significantly higher strength in the case of 48-h-milled NiMo-SiC DPS alloys compared with the 8-h-milled alloys. However, it was also shown that the total elongation is considerably reduced in the 48-h-milled NiMo-SiC DPS alloy due to high porosity. The porosity is a result of cold welding of the powder mixture during the extended milling process. [ABSTRACT FROM AUTHOR]

CuI is a candidate wasteform for the immobilization of the fission product 129 I. CuI can be made simply by the addition of CuCl to an I − bearing solution such that exchange of Cl − with I − takes place. The CuI material can then be consolidated into a wasteform by sintering at approximately 550 °C in argon or by hot isostatically pressing at 550 °C with 100 MPa of pressure. A waste loading of greater than 60 wt.% is achievable with good water leach resistance, in keeping with the low solubility product of CuI. However, like the well known wasteform candidate AgI, CuI decomposes in water containing metallic Fe. To compensate this deficiency, the sintered CuI wasteform can be further protected by surrounding it by Sn powder and HIPing at the low temperature of 200 °C. [ABSTRACT FROM AUTHOR]

A new class of materials, which rely on the dispersion strengthening of SiC particles in addition to precipitation strengthening by nano-precipitates is being developed for the application in molten salt nuclear reactors. A battery of dispersion and precipitation strengthened (DPS) NiMo-based alloys containing varying amount of SiC (0.5–2.5 wt.%) was prepared via a mechanical alloying (MA) route followed by spark plasma sintering (SPS), rapid cooling, high-temperature annealing and water quenching. Lab X-ray Diffraction (XRD), Electron Back Scattering Diffraction (EBSD), and Transmission Electron Microscopy (TEM) were employed in the microstructural characterization of this new type of alloys. It is shown that the NiMo matrix of these alloys is effectively reinforced by dispersion of SiC from the initial powder mixture and nano-Ni 3 Si precipitates, which precipitated during the sintering/annealing process. Furthermore, the matrix is strengthened by solid-solution of Mo in Ni. As a result, these newly developed NiMo alloys take advantage of dispersion, precipitation and solid solution strengthening, which leads to their superior mechanical properties. [ABSTRACT FROM AUTHOR]