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Co4−iZniMnAlOx mixed oxides (i = 0, 0.5 and 1) were prepared by coprecipitation, subsequently modified with potassium (2 or 4 wt.% K), and investigated for direct catalytic NO decomposition, one of the most attractive and challenging NOx abatement processes. The catalysts were characterised by atomic absorption spectroscopy, powder X-ray diffraction, Raman and infrared spectroscopy, temperature-programmed reduction by hydrogen, the temperature-programmed desorption of CO2 and NO, X-ray photoelectron spectroscopy, scanning electron microscopy, the work function, and N2 physisorption. The partial substitution of cobalt increased the specific surface area, decreased the pore sizes, influenced the surface composition, and obtained acid-base properties as a result of the higher availability of medium and strong basic sites. No visible changes in the morphology, crystallite size, and work function were observed upon the cobalt substitution. The conversion of NO increased after the Co substitution, however, the increase in the amount of zinc did not affect the catalytic activity, whereas a higher amount of potassium caused a decrease in the NO conversion. The results obtained, which were predominantly the acid-base characteristics of the catalyst, are in direct correlation with the proposed NO decomposition reaction mechanisms with NOx− as the main reaction intermediates. [ABSTRACT FROM AUTHOR]

Fundamental research on direct NO decomposition is still needed for the design of a sufficiently active, stable and selective catalyst. Co-based mixed oxides promoted by alkali metals are promising catalysts for direct NO decomposition, but which parameters play the key role in NO decomposition over mixed oxide catalysts? How do applied preparation conditions affect the obtained catalyst's properties? Co4MnAlOx mixed oxides promoted by potassium calcined at various conditions were tested for direct NO decomposition with the aim to determine their activity, stability and selectivity. The catalysts were prepared by co-precipitation of the corresponding nitrates and subsequently promoted by KNO3. The catalysts were characterized by atomic absorption spectrometry (AAS)/inductive coupled plasma (ICP), X-ray photoelectron spectrometry (XPS), XRD, N2 physisorption, temperature programmed desorption of CO2 (TPD-CO2), temperature programmed reduction by hydrogen (TPR-H2), species-resolved thermal alkali desorption (SR-TAD), work function measurement and STEM. The preparation procedure affects physico-chemical properties of the catalysts, especially those that are associated with the potassium promoter presence. The addition of K is essential for catalytic activity, as it substantially affects the catalyst reducibility and basicity—key properties of a deNO catalyst. However, SR-TAD revealed that potassium migration, redistribution and volatilization are strongly dependent on the catalyst calcination temperature—higher calcination temperature leads to potassium stabilization. It also caused the formation of new phases and thus affected the main properties—SBET, crystallinity and residual potassium amount. [ABSTRACT FROM AUTHOR]