74 results on '"Jiang DIAO"'
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2. H2O‐Mg2+ Waltz‐Like Shuttle Enables High‐Capacity and Ultralong‐Life Magnesium‐Ion Batteries
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Xiu‐Fen Ma, Bai‐Qing Zhao, Hongyu Liu, Jing Tan, Hong‐Yi Li, Xie Zhang, Jiang Diao, Jili Yue, Guangsheng Huang, Jingfeng Wang, and Fusheng Pan
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cathode material ,H2O molecules ,hydrated vanadium oxide ,magnesium‐ion battery ,migration kinetics ,Science - Abstract
Abstract Mg‐ion batteries (MIBs) are promising next‐generation secondary batteries, but suffer from sluggish Mg2+ migration kinetics and structural collapse of the cathode materials. Here, an H2O‐Mg2+ waltz‐like shuttle mechanism in the lamellar cathode, which is realized by the coordination, adaptive rotation and flipping, and co‐migration of lattice H2O molecules with inserted Mg2+, leading to the fast Mg2+ migration kinetics, is reported; after Mg2+ extraction, the lattice H2O molecules rearrange to stabilize the lamellar structure, eliminating structural collapse of the cathode. Consequently, the demo cathode of Mg0.75V10O24·nH2O (MVOH) exhibits a high capacity of 350 mAh g−1 at a current density of 50 mA g−1 and maintains a capacity of 70 mAh g−1 at 4 A g−1. The full aqueous MIB based on MVOH delivers an ultralong lifespan of 5000 cycles The reported waltz‐like shuttle mechanism of lattice H2O provides a novel strategy to develop high‐performance cathodes for MIBs as well as other multivalent‐ion batteries.
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- 2024
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3. Melting–Dropping Property of Blast Furnace Charge on the Basis of Its Slag Formation Behavior
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Yonghong Wang, Jiang Diao, Bing Xie, Chenglin Qi, and Ping Du
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melting–dropping property ,formation behavior ,furnace slag ,mechanism ,Mining engineering. Metallurgy ,TN1-997 - Abstract
In order to reveal the melting–dropping property of a charged blast furnace (BF) and the mechanism of its slag formation, such as the temperature interval of slag formation, the pressure drop during the reduction process, and the K value of each sample, the soft melt drop experiment was tested in a large-capacity melting–dropping furnace. The results show that a positive linear relationship exists between the slag melting behavior and the melting–dropping property of the corresponding charge. The results indicate that owing to their poor melting–dropping property, single iron ores are not suitable for BF production and the charging mix can improve slag formation as well as the melting–dropping property when the temperature is increased. Chemical composition is the key factor that will affect slag formation. An excessive amount of lump ore in the charging mix favors the formation of a high-fusion point slag phase such as spinel at low temperatures. The charging mix containing fewer lump ore has high FeO content in the slag, decreasing fluidity at increased temperature. Consequently, the gas path is choked and permeability is reduced.
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- 2022
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4. A critical review of vanadium-based electrode materials for rechargeable magnesium batteries
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Xiu-Fen Ma, Hong-Yi Li, Weiwei Ren, Daibo Gao, Fuyu Chen, Jiang Diao, Bing Xie, Guangsheng Huang, Jingfeng Wang, and Fusheng Pan
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Polymers and Plastics ,Mechanics of Materials ,Mechanical Engineering ,Materials Chemistry ,Metals and Alloys ,Ceramics and Composites - Published
- 2023
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5. Effect of CaO Addition on the Behavior of Vanadium and Phosphorus During Oxidation and Leaching Process
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Zhang, Tao, Wang, Zhou, Li, Dong-Wei, Jiang, Diao, Hwang, Jiann-Yang, editor, Jiang, Tao, editor, Kennedy, Mark William, editor, Yücel, Onuralp, editor, Pistorius, P. Chris, editor, Seshadri, Varadarajan, editor, Zhao, Baojun, editor, Gregurek, Dean, editor, and Keskinkilic, Ender, editor
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- 2017
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6. Evaluation of Influence of Air Quenching Granulation Process on Physicochemical Properties of Steelmaking Slags
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Wen-Feng Gu, Jiang Diao, Jin-An Wang, Hong-Yi Li, and Bing Xie
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General Engineering ,General Materials Science - Published
- 2023
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7. Melt Structure of FeO-SiO2-V2O3-TiO2-MgO Vanadium Slag
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Jiang Diao, Can-Can Yu, Yi-Yu Qiu, Wen-Feng Tan, Lian Chen, Hong-Yi Li, and Bing Xie
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Mechanics of Materials ,Materials Chemistry ,Metals and Alloys ,Condensed Matter Physics - Published
- 2023
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8. Selective reduction separation and recovery of tellurium and bismuth from acidic leaching solution
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Li-xiong SHAO, Jiang DIAO, Rui-xin HU, Cheng-qing JI, Wen-feng TAN, Hong-yi LI, and Bing XIE
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Materials Chemistry ,Metals and Alloys ,Geotechnical Engineering and Engineering Geology ,Condensed Matter Physics - Published
- 2023
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9. Eco-friendly chromium recovery from hazardous chromium-containing vanadium extraction tailings via low-dosage roasting
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Jie Cheng, Hong-Yi Li, Xin-Mian Chen, Dong Hai, Jiang Diao, and Bing Xie
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Environmental Engineering ,General Chemical Engineering ,Environmental Chemistry ,Safety, Risk, Reliability and Quality - Published
- 2022
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10. Wear Behavior of High-Speed Wheel and Rail Steels under Various Hardness Matching
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Xiao-jiao Shi, Xiao-xin Zhang, Gui-jiang Diao, and Qing-zhi Yan
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Mechanics of Materials ,Mechanical Engineering ,General Materials Science - Published
- 2022
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11. Ecofriendly Selective Extraction of Vanadium from Vanadium Slag with High Chromium Content via Magnesiation Roasting–Acid Leaching
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Hong-Yi Li, Jie Cheng, Cheng-Jie Wang, Shuo Shen, Jiang Diao, and Bing Xie
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Mechanics of Materials ,Materials Chemistry ,Metals and Alloys ,Condensed Matter Physics - Published
- 2022
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12. Evolution Mechanism of Vanadium-Containing Phases During Sodium Roasting of Vanadium Slag with High Chromium Content
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Jie Cheng, Hong-Yi Li, Dong Hai, Xin-Mian Chen, Jiang Diao, and Bing Xie
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- 2023
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13. Preparation of Slag Wool Fibers Using Casting Residue Slag Based on Gas Quenching Technology
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Wen-feng Gu, Jiang Diao, Jin-An Wang, Wen-Feng Tan, Hong-Yi Li, and Bing Xie
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- 2023
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14. Dissolution Behaviors of Minerals in Tellurium–Bismuth Ore During Oxidic–Acidic Leaching
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Wen-Feng Tan, Lixiong Shao, Hong-Yi Li, Ruixin Hu, Jiang Diao, Bing Xie, and Cheng-qing Ji
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Materials science ,Granule (cell biology) ,Dolomite ,Metals and Alloys ,chemistry.chemical_element ,Environmental Science (miscellaneous) ,Bismuth ,Leaching (chemistry) ,Chemical engineering ,chemistry ,Mechanics of Materials ,Phase (matter) ,Metallic materials ,Tellurium ,Dissolution - Abstract
The dissolution behaviors of various minerals in the tellurium–bismuth ore during oxidic–acidic leaching were investigated systematically in this work. The Te–Bi phase in the ore distributes in network shape, triangular shape, tree shape, strip shape, bulk shape, sparse granule, flake shape, crescent, etc., which are closely intercalated with FeS, FeS2, and CaCO3·(Mg,Fe,Mn)CO3. Under suitable conditions, 95.61% Te and 95.77% Bi can be recovered. Within 20 min of the initial leaching, most of dolomite and Te–Bi phase dissolve rapidly. With the extension of leaching time, a large amount of rod-shape CaSO4 particles form, attach on the surface of the tellurium–bismuth ore particles, and then grow and coarsen. The (Mg,Fe,Al)(Si,Al)Ox(OH)y phase dissolves mainly within 60 min. Fe–S phase can be corroded but cannot dissolve completely. SiO2 cannot dissolve at all. Besides, H2SO4 and Fe3+ play a significant role on the dissolution of various minerals in the ore. Without Fe3+ or H2SO4 in immersion liquid, Te and Bi are difficult to be leached into the lixivium from the tellurium–bismuth ore. As H2SO4 concentration and Fe3+ concentration increase, Te–Bi phase and Fe–Mg–Al–Si–O phase gradually dissolve, the Fe–S phase can be corroded obviously but cannot dissolve, and the Si–O phase has no change. The dissolution of dolomite is mainly controlled by H2SO4. The dissolution behaviors of various minerals in the tellurium–bismuth ore during oxidic–acidic leaching were investigated systematically. Most of dolomite and Te–Bi phase dissolve rapidly. A large amount of rod-shape CaSO4 particles form, attach on the surface of the tellurium–bismuth ore particles, and then grow and coarsen. H2SO4 and Fe3+ play a significant role on the dissolution of various minerals in the ore.
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- 2021
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15. Quick valence analysis method of vanadium toward accurate toxicity assessment of vanadium-containing hazardous wastes
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Hong-yi LI, Xin-mian CHEN, Dan-qing LI, Yun GUO, Jiang DIAO, and Bing XIE
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Materials Chemistry ,Metals and Alloys ,Geotechnical Engineering and Engineering Geology ,Condensed Matter Physics - Published
- 2021
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16. Solidification and heat transfer of molten steel slag particles during air quenching process
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Wen-feng Gu, Jiang Diao, Rui-xin Hu, Wen-sun Ge, Wen-feng Tan, Hong-yi Li, and Bing Xie
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Mechanics of Materials ,Materials Chemistry ,Metals and Alloys - Published
- 2022
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17. Synthesis and Solubility Behavior of Magnesium Ortho-, Meta-, and Pyrovanadates
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Jiang Diao, Hong-Yi Li, Shuo Shen, Bing Xie, Jie Cheng, and Chengjie Wang
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Performance control ,chemistry ,Magnesium ,Extraction (chemistry) ,Inorganic chemistry ,General Engineering ,Vanadium ,chemistry.chemical_element ,General Materials Science ,Vanadate ,Raw material ,Solubility ,Luminescence - Abstract
Magnesium vanadates are important chemical products for luminescent materials and energy storage and also important intermediate substances during vanadium extraction, whose solubility behavior is, however, ambiguous and controversial. In this work, three common magnesium vanadates, namely, magnesium ortho-, pyro-, and metavanadate, were synthesized by a solid–solid synthesis method with MgO and V2O5 as raw materials. In optimum synthesis conditions, the obtained pure magnesium vanadates are confirmed using x-ray diffraction analysis. Then, their solubilities in water and in acidic solution in the pH range of 0–7.0 were systematically investigated at different temperatures. Results show that magnesium vanadates are readily soluble in acidic solution but are only slightly soluble in water, while in both cases magnesium metavanadate has higher solubility than orthovanadate and pyrovanadate. This work provides the fundamental data to improve understanding of the vanadium extraction mechanism and the performance control of magnesium vanadate materials.
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- 2021
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18. Investigation of Properties of Air-Quenched Steel Slag as Sandblasting Abrasive
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Wenfeng Gu, Wen-sun Ge, Jiang Diao, Hong-Yi Li, Bing Xie, and Liang Liu
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Materials science ,Metallurgy ,Abrasive ,General Engineering ,Slag ,Rockwell scale ,Characterization methods ,visual_art ,Phase (matter) ,Molten steel ,visual_art.visual_art_medium ,General Materials Science ,Particle size ,Solid solution - Abstract
In order to effectively improve the environmental problems caused by steel slag stacking, the air-quenching process of molten steel slag was carried out, and the properties of the air-quenched steel slag (AQSS) has been investigated by various characterization methods. The results show that the main phases of AQSS were Ca2SiO4, RO phase (solid solution formed by MgO, FeO, and MnO) and Ca2Fe2O5. The AQSS met the technical requirements of a sandblasting abrasive. In addition, the Rockwell hardness of the AQSS with particle size of 1.0–3.0 mm exceeded 50.00 HRC. The particle size of 1–2.5 mm was particularly adapted to use as a sandblasting abrasive. It is clear that AQSS can be used as a sandblasting abrasive by analyzing and comparing the particle size and hardness of the AQSS and commonly used sandblasting abrasives.
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- 2021
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19. Microemulsion leaching of vanadium from sodium-roasted vanadium slag by fusion of leaching and extraction processes
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Yi-Heng Yuan, Bing Xie, Jiang Diao, Hong-Yi Li, Yun Guo, Gang Li, and Jie Huang
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Heptane ,Materials science ,Mechanical Engineering ,Sodium ,Inorganic chemistry ,0211 other engineering and technologies ,Metals and Alloys ,Vanadium ,chemistry.chemical_element ,Environmental pollution ,One-Step ,02 engineering and technology ,021001 nanoscience & nanotechnology ,chemistry.chemical_compound ,chemistry ,Geochemistry and Petrology ,Mechanics of Materials ,Materials Chemistry ,Microemulsion ,Leaching (metallurgy) ,0210 nano-technology ,Phosphoric acid ,021102 mining & metallurgy - Abstract
The fusion of the leaching and purification processes was realized by directly using microemulsion as the leaching agent. The bis-(2-ethyhexyl) phosphoric acid (DEHPA)/n-heptane/NaOH microemulsion system was established to directly leach vanadates from sodium-roasted vanadium slag. The effect of the leaching agent on the leaching efficiency was investigated, in addition to the molar ratio of H2O/NaDEHP (W), DEHPA concentration, solid/liquid ratio, stirring time, and leaching temperature. In optimal situations, the vanadium leaching efficiency reaches 79.57%. The X-ray diffraction characterization of the leaching residue and the Raman spectrum of the microemulsion before and after leaching demonstrate the successful entry of vanadates from the sodium-roasted vanadium slag into the microemulsion. The proposed method successfully realizes the leaching and purification of vanadates in one step, thereby greatly reducing production costs and environmental pollution. It also offers a new way to achieve the green recovery of valuable metals from solid resources.
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- 2021
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20. Oxidation Mechanism of Vanadium Slag with High MgO Content at High Temperature
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Jing Lei, Hong-Yi Li, Liang Liu, Jiang Diao, Bing Xie, and Wen-Feng Tan
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Pseudobrookite ,Materials science ,0211 other engineering and technologies ,Vanadium ,chemistry.chemical_element ,02 engineering and technology ,engineering.material ,01 natural sciences ,Oxygen ,0103 physical sciences ,Materials Chemistry ,021102 mining & metallurgy ,Roasting ,010302 applied physics ,Magnesium ,Metallurgy ,Spinel ,Metals and Alloys ,Slag ,Condensed Matter Physics ,chemistry ,Mechanics of Materials ,visual_art ,visual_art.visual_art_medium ,engineering ,Solid solution - Abstract
Based on two considerations of making full use of the residual heat of vanadium slag and exploring a novel green vanadium extraction process, this article employs vanadium slag with high MgO content as raw material, blowing oxygen into the molten vanadium slag and using the residual heat of the vanadium slag to carry out high-temperature roasting experiments. XRD and SEM/EDS were used to characterize the phase evolution and morphology of vanadium slag with high MgO content during oxidation. The results show that at a high temperature of 1723 K, the trivalent vanadium in vanadium slag can be partly transformed into acid-soluble pentavalent vanadium. Titanium-bearing spinel was oxidized into a large amount of strip pseudobrookite Fe2TiO5. After oxidation, vanadium existed in the form of the solid solution of magnesium pyrovanadate (Mg, Mn, Ca)2V2O7. The leaching rate of roasted vanadium slag with high MgO content is significantly higher than that of industrial vanadium slag. With the increase of oxygen blowing time from 10 to 30 minutes, the leaching rate of roasted vanadium slag with high MgO content increases from 23.19 to 53.69 pct.
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- 2021
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21. Study on Saturated Solubility of MgO in Converter Vanadium Slag
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Wen-Feng Tan, Jiang Diao, Hong-Yi Li, Yi-Yu Qiu, Quan Zhang, Bing Xie, and Jing Lei
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Materials science ,0211 other engineering and technologies ,General Engineering ,Slag ,Vanadium ,chemistry.chemical_element ,02 engineering and technology ,021001 nanoscience & nanotechnology ,Chemical engineering ,chemistry ,visual_art ,visual_art.visual_art_medium ,General Materials Science ,Solubility ,0210 nano-technology ,Dissolution ,021102 mining & metallurgy - Abstract
This article investigated the saturated solubility of MgO in converter vanadium slag and its influencing factors. The experimental results of MgO dissolution equilibrium are consistent with the theoretical calculation results. The results show that in MgO saturated vanadium slag, MgO mainly exists in MgV2O4 and MgSiO3. The increase of V2O3 content or the decrease of the FeO/SiO2 ratio is beneficial to increasing the saturated solubility of MgO in the FeO-SiO2-V2O3 slag system. The saturated solubility of MgO in vanadium slag increases from 7.5 to 8.0 wt.% when the temperature increases from 1633 to 1753 K. In addition, the solubility of MgO also increases with the increase of TiO2 and Al2O3 content and decreases with the increase of MnO content.
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- 2020
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22. Determination of chromium valence state in the CaO–SiO2–FeO–MgO–CrOx system by X-ray photoelectron spectroscopy
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Guang Wang, Yi-Yu Qiu, Deman Liu, Bing Xie, Gang Li, and Jiang Diao
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021110 strategic, defence & security studies ,Technology ,Valence (chemistry) ,Materials science ,Chemical technology ,0211 other engineering and technologies ,Analytical chemistry ,chemistry.chemical_element ,Chemicals: Manufacture, use, etc ,TP200-248 ,02 engineering and technology ,TP1-1185 ,valence state ,Condensed Matter Physics ,chromium-containing steel slag ,Chromium ,X-ray photoelectron spectroscopy ,chemistry ,Mechanics of Materials ,xps ,General Materials Science ,Physical and Theoretical Chemistry ,cr ,021102 mining & metallurgy - Abstract
The chromium valence states in the CaO–SiO2–FeO–MgO–CrOx system were investigated by X-ray photoelectron spectroscopy (XPS). The results indicated that the XPS peaks of Cr 2p3/2 and Cr 2p1/2 locate at the binding energy of ∼577 and ∼586 eV, respectively. There are three kinds of chromium ions such as bivalent Cr(ii), trivalent Cr(iii), and hexavalent Cr(vi) in the CaO–SiO2–FeO–MgO–CrOx slag. Cr(iii) is the dominant valence state, and more than 77.99% Cr is trivalent Cr(iii). The fraction of Cr(ii)/Cr is in the range of 11.24–17.22%. The fraction of Cr(vi)/Cr is below 4.80%. The fraction of Cr(ii)/Cr decreases with increasing slag basicity, Cr2O3 content, temperature, or oxygen pressure log(PO2), while the fraction of Cr(iii)/Cr increases with increasing basicity, Cr2O3 content, temperature, or oxygen pressure. The trend of change is opposite. Low log(PO2), high Cr2O3 content, and high temperature are beneficial to reduce the toxic hexavalent Cr(vi). The slag basicity has little influence on the fraction of Cr(vi)/Cr.
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- 2020
23. Switchable and Strain-Releasable Mg-Ion Diffusion Nanohighway Enables High-Capacity and Long-Life Pyrovanadate Cathode
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Xiu‐Fen Ma, Hong‐Yi Li, Xiqin Zhu, Weiwei Ren, Xie Zhang, Jiang Diao, Bing Xie, Guangsheng Huang, Jingfeng Wang, and Fusheng Pan
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Biomaterials ,Electric Power Supplies ,General Materials Science ,Magnesium ,General Chemistry ,Electrodes ,Biotechnology - Abstract
Rechargeable magnesium batteries (RMBs) suffer from low capacity and poor cyclability of cathode materials, which is due to the sluggish Mg
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- 2022
24. Magnesiation roasting kinetics exploration of vanadium slag toward minimization of tailing toxicity
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Jie Cheng, Hong-Yi Li, Dong Hai, Xin-Mian Chen, Jiang Diao, and Bing Xie
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Environmental Engineering ,Health, Toxicology and Mutagenesis ,Environmental Chemistry ,Pollution ,Waste Management and Disposal - Published
- 2023
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25. Slag formation path in converter smelting process of semi-steel containing chromium
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Wenfeng Gu, Jiang Diao, Wen-Feng Tan, Liang Liu, Bing Xie, and Hong-Yi Li
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Materials science ,Mechanical Engineering ,Metallurgy ,Metals and Alloys ,chemistry.chemical_element ,Slag ,Smelting process ,Chromium ,chemistry.chemical_compound ,chemistry ,Mechanics of Materials ,visual_art ,Path (graph theory) ,Materials Chemistry ,visual_art.visual_art_medium ,Semi-steel ,Magnetite - Abstract
Aiming at the high-efficiency utilization of vanadium–titanium magnetite with high chromium content, a slag formation path in the converter smelting process of semi-steel containing chromium was pr...
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- 2020
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26. Steering polyoxometalate transformation from octahedral to tetrahedral coordination by counter-cations
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Xie Zhang, Jie Huang, Jun-Kai Feng, Jiang Diao, Yun Guo, Hong-Yi Li, and Bing Xie
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Inorganic Chemistry ,Crystallography ,Transformation (function) ,Materials science ,Octahedron ,Polyoxometalate ,Tetrahedron ,Structural transformation ,Catalysis - Abstract
Polyoxometalates (POMs) are intriguing catalysts for various reactions. However, the function of their counter-cations is overlooked. Here, we show that flexible counter-cations of methyltrioctylammonium can trigger polyoxovanadates to transform from octahedrally coordinated H2V10O284- to tetrahedrally coordinated V10O262-. This structural transformation enhances the performance tunability of POM chemistry and improves catalyst design.
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- 2020
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27. Re-examination of complexation behaviors of V(<scp>v</scp>) and V(<scp>iv</scp>): experimental investigation and theoretical simulation
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Bing Xie, Xie Zhang, Hong-Yi Li, Yang Yang, Jiang Diao, and Dan-Qing Li
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021110 strategic, defence & security studies ,Materials science ,Valence (chemistry) ,Aqueous solution ,0211 other engineering and technologies ,Vanadium ,chemistry.chemical_element ,02 engineering and technology ,010402 general chemistry ,01 natural sciences ,0104 chemical sciences ,Analytical Chemistry ,Ion ,chemistry ,Environmental safety ,Physical chemistry ,Spectroscopy - Abstract
Vanadium(V) valence analysis is of great significance to the vanadium recovery and environmental safety of the vanadium extraction industry. The stability constants and stereo structures of complexes between EDTA and vanadium ions with various valences are only roughly estimated, which hinders the development of vanadium valence analysis. This work investigates in detail the complexation behavior of V(IV) and V(V), the most common valences in aqueous solution, with EDTA. The stability constants of [VO(EDTA)]2− and [VO2(EDTA)]3− complexes are determined to be 107.03±0.14 and 105.47±0.25 at pH 6, respectively. First-principles calculations reveal that the stereo structure of the [VO(EDTA)]2− complex is comprised of three 5-membered rings while that of the [VO2(EDTA)]3− complex is comprised of one 8-membered ring, which calls for the reconsideration of V–EDTA structures assumed commonly. This work has corrected the assumed stability constants and stereo structures of V–EDTA complexes and provided the essential knowledge to develop vanadium valence analysis in the vanadium industry.
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- 2020
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28. Novel Strategy for Green Comprehensive Utilization of Vanadium Slag with High-Content Chromium
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Gang Li, Guang Wang, Jiang Diao, Hong-Yi Li, Min-Min Lin, and Bing Xie
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Materials science ,Renewable Energy, Sustainability and the Environment ,General Chemical Engineering ,Metallurgy ,Vanadium ,chemistry.chemical_element ,02 engineering and technology ,General Chemistry ,010402 general chemistry ,021001 nanoscience & nanotechnology ,01 natural sciences ,Tailings ,0104 chemical sciences ,Chromium ,chemistry ,Environmental Chemistry ,0210 nano-technology - Abstract
A novel strategy for comprehensive utilization of vanadium slag with high-content chromium is proposed in the present study. This approach involves two steps: vanadium slag is first treated by the ...
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- 2019
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29. Kinetic Study of the Ferrosilicon Nitriding Process
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Guang Wang, Jiang Diao, Gang Li, Zhaoqun Ke, Shaogang He, Jiaxin Zhao, and Bing Xie
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Materials science ,business.industry ,Diffusion ,Metallurgy ,0211 other engineering and technologies ,General Engineering ,chemistry.chemical_element ,02 engineering and technology ,Nitride ,021001 nanoscience & nanotechnology ,Nitrogen ,Steelmaking ,Ferrosilicon ,chemistry ,Scientific method ,Phase (matter) ,General Materials Science ,0210 nano-technology ,business ,Nitriding ,021102 mining & metallurgy - Abstract
The ferrosilicon nitride used for steelmaking has been synthesized by direct nitriding. The relationship between the reaction temperature and nitriding effect was investigated. The results show that the initial reaction temperature between FeSi75 and nitrogen is approximately 900°C. Increasing holding temperature or prolonging holding time is beneficial to increase the nitrogen content in the nitrided product. At 1400°C, the nitrogen content in ferrosilicon nitride reached 30.28% when the holding time was 4 h. With the increase of nitriding reaction temperature, the phase of α-Si3N4 transferred to β-Si3N4 gradually. Pore diffusion was identified as the dominant restrictive link during the ferrosilicon nitriding process.
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- 2019
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30. An Effective Way to Extract Cr from Cr-Containing Tailings
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Bing Xie, Jiang Diao, Shuo Shen, Jie Cheng, and Hong-Yi Li
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inorganic chemicals ,Residue (complex analysis) ,Magnesium ,technology, industry, and agriculture ,food and beverages ,chemistry.chemical_element ,Vanadium ,Slag ,equipment and supplies ,complex mixtures ,Tailings ,chemistry.chemical_compound ,chemistry ,visual_art ,visual_art.visual_art_medium ,Leaching (metallurgy) ,Sodium carbonate ,Roasting ,Nuclear chemistry - Abstract
The high-chromium vanadium slag is treated by magnesium roasting-acid leaching to obtain Cr-containing tailings, which are not the solid waste but important valuable resources for various fields. In order to extract Cr from these tailings, sodium carbonate as annexing agent mixed tailings was roasted and then leached by water. There are several factors that were investigated including roasting temperature, roasting time, the molar ratio of Na/(V+Cr), leaching time, leaching temperature, and the ratio of L/S. The Cr-containing tailings before and after roasting and the residue after leaching were characterized by XRD. It is indicated that Cr in tailings was all entered into leaching solution due to residue not found Cr-containing phase. Under the optimal conditions, the maximum leaching rate of Cr was 92.49%.
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- 2021
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31. Effect of MgO on Oxidation of Vanadium Slag at High Temperature
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Jiang Diao, Yi-Yu Qiu, Liang Liu, Hong-Yi Li, and Bing Xie
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Materials science ,Magnesium ,Spinel ,Extraction (chemistry) ,Analytical chemistry ,Slag ,Vanadium ,chemistry.chemical_element ,engineering.material ,Oxygen ,chemistry ,visual_art ,engineering ,visual_art.visual_art_medium ,Roasting ,Solid solution - Abstract
Based on two considerations of making full use of the residual heat of V-slag and exploring a novel green V extraction process, this paper employs MgO as the roasting additive, blows oxygen into the molten V-slag, and uses the residual heat of the V-slag for pre-roasting at high temperature. The influence of MgO on the phase structure of V-slags during oxidation has been investigated by XRD and SEM/EDS. The result shows that MgO as the roasting additive can convert V-slag at a high temperature of 1723 K. With the increase of blowing time of oxygen, the trivalent V in the spinel phase gradually disperses in the silicate matrix and then concentrates in the form of magnesium vanadate solid solution (Mg, Mn, Ca)2V2O7. Furthermore, with the increase of MgO content, the peak intensity of the Mg2V2O7 diffraction peak increases significantly. When the MgO content in V-slag increases from 4.01 to 12.74 wt%, the extraction efficiency increases from 18.99 to 64.07%.
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- 2021
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32. Research on Solidification and Heat Transfer Characteristics of Molten Converter Slag in Air Quenching Granulation Process
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Liang Liu, Jiang Diao, Wenfeng Gu, Jing Lei, and Bing Xie
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Quenching ,Granulation ,Materials science ,Phase (matter) ,Heat transfer ,Fluent ,Thermodynamics ,Particle ,Slag (welding) ,Waste heat recovery unit - Abstract
The physical and mathematical model of molten converter slag particle has been established in this paper. The laws of solidification and heat transfer of molten converter slag particles with the diameter of 2 mm in the process of air quenching granulation at different air velocity have been simulated by FLUENT, which the conclusion is as follows: the transformation order of molten converter slag particles is upwind point → upper point and lower point → leeward point → center point. When the air velocity is 200 m/s and 1 m/s, the time of temperature maintaining phase transformation at the center point is about 0.5 s and 1 s, respectively. Under the conditions of forced cooling and natural cooling, the maximum value of internal temperature difference of converter slag particles is reached after 0.5 s and 2 s, respectively. When v = 200 m/s and v = 1 m/s, the internal maximum temperature differences of converter slag particles were 645 K and 162 K, respectively. Moreover, the maximum internal temperature point is deviated to the right with different cooling conditions. When the air velocity was 200 m/s and 1 m/s, the starting solidification time was 0.05 s and 0.35 s, respectively, and it severally took 0.55 s and 1.80 s to complete the solidification.
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- 2021
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33. A novel process for comprehensive resource utilization of hazardous chromium sludge: Progressive recovery of Si, V, Fe and Cr
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Jiang Diao, Shuo Shen, Yun Guo, Hong-Yi Li, Jie Cheng, and Bing Xie
- Subjects
021110 strategic, defence & security studies ,Flocculation ,Environmental Engineering ,Municipal solid waste ,Precipitation (chemistry) ,Health, Toxicology and Mutagenesis ,0211 other engineering and technologies ,chemistry.chemical_element ,02 engineering and technology ,Raffinate ,010501 environmental sciences ,Pulp and paper industry ,01 natural sciences ,Pollution ,Basic precipitation ,Chromium ,chemistry ,Hazardous waste ,Environmental Chemistry ,Waste Management and Disposal ,0105 earth and related environmental sciences ,Resource recovery - Abstract
Chromium sludge is a hazardous solid waste which cannot be effectively treated but only piled up and abandoned, causing serious environment pollution and resource wasting. This work proposes an effective novel process to separately recover all resources in chromium sludge via a sustainable way. The obtained acid solving liquid from chromium sludge is desiliconized by cationic flocculant (PCAM) to induce coprecipitation of polysilicate gel and PCAM, which mixture is calcinated to generate the product of white carbon black in purity of 94.35% with a recovery of 92.58%. After desiliconization, V in the solving liquid is selectively extracted by microemulsion (ME), which is recovered as V2O5 in purity of 99.34% with a recovery of 95.53% by the subsequent procedure of stripping-precipitation-calcination. The Fe3+ in raffinate is reduced to Fe2+ cations by Na2SO3, and is then recovered by H2C2O4 precipitation to generate the FeC2O4 product in purity of 99.12% with a recovery of 98.25%. Cr3+ cations in residual solution are recovered by alkaline precipitation and calcination to generate the Cr2O3 product in purity of 98.25% with a recovery of 92.68%. This work provides fresh penetrations into the synchronous detoxification, resource recovery and value-added utilization of hazardous industrial solid wastes.
- Published
- 2020
34. Assessment of Dephosphorization During Vanadium Extraction Process in Converter
- Author
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Guang Wang, Bing Xie, Lian Chen, and Jiang Diao
- Subjects
Materials science ,020502 materials ,Phosphorus ,Inorganic chemistry ,Extraction (chemistry) ,General Engineering ,Slag ,Vanadium ,chemistry.chemical_element ,02 engineering and technology ,engineering.material ,020501 mining & metallurgy ,chemistry.chemical_compound ,0205 materials engineering ,chemistry ,visual_art ,Calcium silicate ,visual_art.visual_art_medium ,engineering ,General Materials Science ,Vanadate ,Eutectic system ,Lime - Abstract
Dephosphorization during the vanadium extraction process in the converter was studied. The effects of the slag basicity and FeO content on the dephosphorization and the mineral phases in the phosphorus-containing vanadium slag are discussed. The results show that removal of phosphorus from the hot metal during the vanadium extraction process can be achieved by adding lime into the vanadium extraction converter. The highest dephosphorization rate was obtained at slag basicity of 1.93. The phosphorus distribution ratio increased with increasing FeO content up to 16–18% but decreased thereafter. Vanadium was present in the slag only as spinels rather than calcium vanadate. Phosphorus was still present in the form of calcium phosphate eutectic in calcium silicate. The present work proves that the vanadium extraction and dephosphorization processes are nonconflicting reactions.
- Published
- 2018
- Full Text
- View/download PDF
35. Computational Study of the Transport Properties of Molten CaO-SiO2-P2O5-FeO System
- Author
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Lu Jiang, Jiang Diao, Yong Qiao, Bing Xie, and Quan Zhang
- Subjects
Technology ,Materials science ,61.20.qg ,61.20.ja ,Chemical technology ,self-diffusion coefficient ,Chemicals: Manufacture, use, etc ,TP200-248 ,02 engineering and technology ,TP1-1185 ,md simulations ,Condensed Matter Physics ,020501 mining & metallurgy ,Viscosity ,0205 materials engineering ,Chemical engineering ,transport properties ,Mechanics of Materials ,viscosity ,66.20.cy ,General Materials Science ,Physical and Theoretical Chemistry - Abstract
MD simulations have been accomplished to study the transport properties of molten CaO-SiO2-P2O5-FeO system. The self-diffusion coefficients of Ca, Si, P, Fe and O ions increase with increasing slag basicity and FeO content, while decrease with increasing P2O5 content. The diffusivities of these ions in the quaternary melts follow the sequence of Ca>Fe>O>P>Si. The calculated viscosities are in good agreement with the experimental ones. It is obvious that increasing the amount of network formers (e. g., Si and P ions) leads to larger viscosity and degree of slag polymerization, while adding network modifiers (e. g., Fe and Ca ions) causes viscosity and slag polymerization to decrease. Except for the calculation, the FT-IR analysis also confirmed the relationship between structural properties of the slag and composition. The viscosity of the slag increases linearly with increasing the parameter of Q(Si+P).
- Published
- 2018
36. Dephosphorisation of steel slags by leaching with sulphuric acid
- Author
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Deman Liu, Yong Qiao, Jiang Diao, Dongwei Guo, Bing Xie, Jianfeng Yang, and Siyu Gong
- Subjects
0205 materials engineering ,Geochemistry and Petrology ,Chemistry ,Metallurgy ,02 engineering and technology ,General Chemistry ,Leaching (metallurgy) ,Geotechnical Engineering and Engineering Geology ,020501 mining & metallurgy - Abstract
Dephosphorisation is of great significance for the recycling of steel slags in iron and steel industry. In this paper, the dephosphorisation of steel slags by leaching with sulphuric acid was inves...
- Published
- 2017
- Full Text
- View/download PDF
37. Structural Properties of Molten CaO–SiO2–P2O5–FeO System
- Author
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Zhaoqun Ke, Lu Jiang, Jiang Diao, Tao Zhang, Bing Xie, and Zhen Zhang
- Subjects
Technology ,Materials science ,61.20.qg ,61.20.ja ,Chemical technology ,Chemicals: Manufacture, use, etc ,TP200-248 ,02 engineering and technology ,TP1-1185 ,Condensed Matter Physics ,020501 mining & metallurgy ,Molecular dynamics ,Molten slag ,cao–sio2–p2o5–feo ,molecular dynamics simulation ,0205 materials engineering ,Chemical engineering ,Mechanics of Materials ,polymerization degree ,General Materials Science ,structure ,Physical and Theoretical Chemistry ,molten slag - Abstract
The structural properties of molten CaO–SiO2–P2O5–FeO slag system with varying slag basicity have been investigated by molecular dynamic (MD) simulations using the pairwise potential model. The result shows that more than 95 % Si and 98 % P are four coordinated and form tetrahedral structures. Non-bridging oxygen occupies a predominant position in the system. With basicity increasing from 0.6 to 1.5, the proportion of non-bridging oxygen increases from 66.3 % to 77.3 %, whilst the bridging oxygen decreases from 30.1 % to 10.2 %. Both the result of MD simulations and Raman spectroscopic analysis show the proportion of Q0 increases with increasing slag basicity, whilst Q2 and Q3 decrease. The degree of polymerization of CaO–SiO2–P2O5–FeO system decreases with increasing slag basicity.
- Published
- 2017
38. Experimental study on slag splashing with modified vanadium slag
- Author
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Guang Wang, Jiang Diao, Bing Xie, Yong Qiao, and Lian Chen
- Subjects
010302 applied physics ,Materials science ,Mechanical Engineering ,Metallurgy ,0211 other engineering and technologies ,Metals and Alloys ,Slag ,Vanadium ,chemistry.chemical_element ,02 engineering and technology ,01 natural sciences ,chemistry ,Mechanics of Materials ,visual_art ,0103 physical sciences ,Materials Chemistry ,visual_art.visual_art_medium ,021102 mining & metallurgy - Abstract
Slag splashing is the most effective technology to improve the furnace campaign of converter; however, due to the great difference of composition between the vanadium slag and the steel sla...
- Published
- 2017
- Full Text
- View/download PDF
39. Viscosity and Structure of CaO-SiO2-P2O5-FetO System with Varying P2O5 and FeO Content
- Author
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Cong Wang, Lu Jiang, Deman Liu, Jiang Diao, Pan Gu, and Bing Xie
- Subjects
Chemistry ,Relative viscosity ,General Engineering ,Thermodynamics ,Viscometer ,02 engineering and technology ,010501 environmental sciences ,01 natural sciences ,020501 mining & metallurgy ,Viscosity ,symbols.namesake ,0205 materials engineering ,Physical laboratory ,Content (measure theory) ,Linear relation ,symbols ,General Materials Science ,Reduced viscosity ,Raman spectroscopy ,0105 earth and related environmental sciences - Abstract
A rotary viscosimeter and Raman spectrum were employed to measure the viscosity and structural information of the CaO-SiO2-P2O5-FetO system at 1673 K. The experimental data have been compared with the calculated results using different viscosity models. It shows that the National Physical Laboratory (NPL) and Pal models fit the CaO-SiO2-P2O5-FeOt system better. With the P2O5 content increasing from 5% to 14%, the viscosity increases from 0.12 Pa s to 0.27 Pa s. With the FeO content increasing from 30% to 40%, the viscosity decreases from 0.21 Pa s to 0.12 Pa s. Increasing FeO content makes the complicated molten melts become simple, and increasing P2O5 content will complicate the molten melts. The linear relation between viscosity and structure parameter Q(Si + P) was obtained by regression analysis. The calculated viscosity by using the optimized NPL and Pal model are almost identical with the fitted values.
- Published
- 2017
- Full Text
- View/download PDF
40. Production of High-Carbon Ferrochromium by Carbothermal Reduction of Vanadium Extraction Tailings with High Chromium Content
- Author
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Liang Liu, Guang Wang, Bing Xie, and Jiang Diao
- Subjects
inorganic chemicals ,Metallurgy ,Extraction (chemistry) ,technology, industry, and agriculture ,Vanadium ,chemistry.chemical_element ,Tailings ,Chromium ,chemistry ,Impurity ,Carbothermic reaction ,Smelting ,otorhinolaryngologic diseases ,Chromite - Abstract
A novel method to smelt high-carbon ferrochromium by synergistic reduction with vanadium extraction tailings with high content chromium and chromite is proposed in this paper, which can efficiently recover chromium and iron from vanadium extraction tailings with high content chromium and produce high value-added products. The recoveries of chromium and iron reach 95.79% and 98.06%, respectively, and decrease with the increase of mass ratio. The smelting time has little influence on the recoveries of chromium and iron. The recoveries of chromium and iron decreased with the increase of reductant amount. The content of chromium and iron in the high-carbon ferrochromium is between 47.00% to 52.00%, and 35.00% to 60.00%, respectively. The contents of impurity elements in the high-carbon ferrochromium meet the expected requirements except nos. 7 and 8. The content of chromium reached 52.01% in the high-carbon ferrochromium. The optimum smelting conditions are mass ratio at 5:1, smelting 10 min, and C/O at 1.
- Published
- 2020
- Full Text
- View/download PDF
41. Highly efficient separation and recovery of Si, V, and Cr from V-Cr-bearing reducing slag
- Author
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Shuo Shen, Jiang Diao, Jie Cheng, Hong-Yi Li, Bing Xie, and Yun Guo
- Subjects
Flocculation ,Materials science ,Stripping (chemistry) ,Extraction (chemistry) ,Slag ,Filtration and Separation ,Environmental pollution ,02 engineering and technology ,Raffinate ,021001 nanoscience & nanotechnology ,Analytical Chemistry ,Basic precipitation ,020401 chemical engineering ,Chemical engineering ,visual_art ,visual_art.visual_art_medium ,Microemulsion ,0204 chemical engineering ,0210 nano-technology - Abstract
The V-Cr-bearing reducing slag (VCBRS) is solid waste, which cannot be treated at present. This work proposes an effective approach to separately recover its major elements of V, Cr and Si and fully utilize the VCBRS with added-values. Flocculation desiliconization is used to extract Si from the acid solving liquid of VCBRS and Si is recovered as white carbon black with purity of 94.60% and recovery of 93.04%. After desiliconization, V in the solving liquid is selectively oxidized by H2O2 and extracted by microemulsion extraction, which is recovered as V2O5 whose purity is 99.60% with recovery at 96.32% from the stripping liquor of loaded microemulsion. Cr in the raffinate is recovered by alkaline precipitation as final product of Cr2O3 with purity of 98.83% and recovery of 92.68%. The principles are discussed in detail and the operation conditions are optimized systematically. The microemulsion and wastewater are both cyclically utilized, which eliminates the secondary wastes. This work efficiently recovers all valuable elements with increased values from the solid waste, which can not only solve the environmental pollution problem, but also realize the efficient recovery of valuable elements to achieve comprehensive utilization.
- Published
- 2021
- Full Text
- View/download PDF
42. Non-isothermal Crystallization Kinetics of Spinels in Vanadium Slag with High CaO Content
- Author
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Xie Zhang, Wen-Feng Tan, Bing Xie, Hong-Yi Li, Wang Zhou, and Jiang Diao
- Subjects
Materials science ,Diffusion ,Kinetics ,Spinel ,General Engineering ,Nucleation ,Isothermal crystallization ,Analytical chemistry ,Mineralogy ,Slag ,Vanadium ,chemistry.chemical_element ,02 engineering and technology ,engineering.material ,021001 nanoscience & nanotechnology ,020501 mining & metallurgy ,Cooling rate ,0205 materials engineering ,chemistry ,visual_art ,visual_art.visual_art_medium ,engineering ,General Materials Science ,0210 nano-technology - Abstract
This paper investigated the non-isothermal crystallization kinetics of the spinel crystals in vanadium slags containing high CaO content. Experiments were performed in combination with theoretical calculation to address this issue, and statistical analyses based on the Crystal Size Distribution theory. The results indicate that low cooling rate and high CaO content benefit the growth of spinel crystals. The growth mechanism is revealed to be controlled by interface reactions and diffusion at the cooling rates of 5 K/min and 15 K/min, respectively. However, at higher temperatures (>1673 K), the growth of spinel crystals is controlled by nucleation. While the temperature is decreased to 1523 K at the cooling rate of 5 K/min, the mean diameter of spinel crystals could reach 36.44 μm. Experimental results combining with theoretical reveal that low cooling rate benefits spinels growth, especially for the interval of 1523 K–1200 K.
- Published
- 2016
- Full Text
- View/download PDF
43. System assessment of recycling of steel slag in converter steelmaking
- Author
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Xuan Liu, Yong Qiao, Jiang Diao, Tao Zhang, Bing Xie, Wang Zhou, and Zhaoqun Ke
- Subjects
Materials science ,Strategy and Management ,Induction furnace ,02 engineering and technology ,010501 environmental sciences ,engineering.material ,Cooling capacity ,01 natural sciences ,Industrial and Manufacturing Engineering ,020501 mining & metallurgy ,Ferrous ,chemistry.chemical_compound ,Differential scanning calorimetry ,Calcium oxide ,0105 earth and related environmental sciences ,General Environmental Science ,Lime ,Renewable Energy, Sustainability and the Environment ,business.industry ,Metallurgy ,Slag ,Steelmaking ,0205 materials engineering ,chemistry ,visual_art ,engineering ,visual_art.visual_art_medium ,business - Abstract
Aimed to utilize useful components and reduce the environmental impacts, the present study investigated the recycling of steel slag in converter steelmaking. A mathematical model based on the regular solution model was firstly developed to calculate the activities of calcium oxide and ferrous oxide and the substitution ratio of steel slag. The dephosphorization experiments were conducted in an induction furnace. In addition, theoretical analysis of the detailed heat expenditure items of dephosphorization agent was carried out. The heat enthalpy of unit mass slag was measured by differential scanning calorimetry. The results of dephosphorization experiments indicate that there is a sharp drop in phosphorus content in hot metal at the initial stage of dephosphorization. It was found that the optimal proportion of steel slag in dephosphorization agent is 20%. The heat enthalpy of unit mass slag No.1 and No.2 are 1164 kJ/kg and 1131 kJ/kg, respectively. The cooling capacity of steel slags are lower than the reference dephosphorization agent. One ton of reference dephosphorization agent made of 42% lime, 50% scale and 8% soda, could reduce the temperature of 80 ton of hot metals by up to 83.60 °C. The corresponding temperature drop by using No.1 and No.2 steel slags are 56.01 and 55.99 °C, respectively. For each increase of 5% substitution ratio with No.1 slag, the temperature drop of hot metal increases by 5.80 °C; for each increase of 5% substitution ratio with No.2 slag, the temperature drop of hot metal increases by 2.70 °C. The main factor that influences the temperature drop is the slag amount.
- Published
- 2016
- Full Text
- View/download PDF
44. Influence of Al2O3modification on phosphorus enrichment in high phosphorus slag
- Author
-
Zhaoqun Ke, Lu Jiang, Jiang Diao, Bing Xie, and Tao Zhang
- Subjects
Mineral ,Precipitation (chemistry) ,Phosphorus ,Inorganic chemistry ,High phosphorus ,chemistry.chemical_element ,Slag ,02 engineering and technology ,General Chemistry ,Geotechnical Engineering and Engineering Geology ,020501 mining & metallurgy ,0205 materials engineering ,chemistry ,Geochemistry and Petrology ,Phase (matter) ,visual_art ,visual_art.visual_art_medium ,Pentoxide ,Solid solution - Abstract
The phosphorus enrichment in solid phases during solidification of converter slag was studied by the modification with Al2O3. The mineral phase of the original and modified high phosphorus slags were analysed by SEM + EDS and XRD. The mechanism of Al2O3 modification was discussed based on thermodynamic modelling using the FactSage package. The results show that Ca3(PO4)2 and Ca2SiO4 precipitated first and formed the n2CaO·SiO2–3CaO·P2O5 (nC2S–C3P) solid solution. The content of Al2O3 has no significant impact on the initial precipitation amount of nC2S–C3P solid solution. High phosphorus solid solution (n′C2S–C3P) was generated by the constant reaction between nC2S–C3P (n′
- Published
- 2016
- Full Text
- View/download PDF
45. Study on the phase evolution and element migration of vanadium oxide during the nitridation process
- Author
-
Jiang Diao, Hong-Yi Li, Deman Liu, Yi-Yu Qiu, Gang Li, Bing Xie, and Jing Lei
- Subjects
Volatilisation ,Materials science ,Potassium ,Inorganic chemistry ,0211 other engineering and technologies ,Metals and Alloys ,Computational Mechanics ,chemistry.chemical_element ,Vanadium ,02 engineering and technology ,021001 nanoscience & nanotechnology ,Alkali metal ,Sulfur ,Vanadium oxide ,chemistry ,Mechanics of Materials ,Impurity ,Materials Chemistry ,0210 nano-technology ,Nitriding ,021102 mining & metallurgy - Abstract
In this paper, a series of nitriding experiments were carried out to investigate the phase evolution and element migration in the nitriding process. The results show that it undergoes a low temperature reducing stage firstly. High valent vanadium oxides are reduced to V2O3 between room temperature and 770 °C. In Ar atmosphere, V2O3 reacts with C to form VC in the temperature interval of 770 °C∼1080 °C. In N2 atmosphere, V2O3 reacts directly with N2 and C to form VN in the interval of 670 °C∼1050 °C. During 1050 °C∼1270 °C, part of the VN obtained in the previous reaction stage will react with C to form VC. High temperature is beneficial to the removal of impurity element sulfur. The volatilization of alkali metal elements in the pellet mainly occurs between 670 °C and 1270 °C. However, there are about 20% of sodium and potassium remain in the nitriding product. The volatile alkali metal vapor would react with other gases at the furnace cover to form a white sediment and deposits on the cover. The sediment mainly consists of Na2CO3, K2CO3, Na2SO4, K2SO4, KCl, etc.
- Published
- 2021
- Full Text
- View/download PDF
46. Recovery of vanadium from vanadium slag with high phosphorus content via recyclable microemulsion extraction
- Author
-
Chengjie Wang, Shuo Shen, Jiang Diao, Yun Guo, Hong-Yi Li, and Bing Xie
- Subjects
Phosphorus ,Extraction (chemistry) ,Inorganic chemistry ,0211 other engineering and technologies ,Metals and Alloys ,High phosphorus ,Slag ,Vanadium ,chemistry.chemical_element ,02 engineering and technology ,Industrial and Manufacturing Engineering ,Metal ,020401 chemical engineering ,chemistry ,visual_art ,Materials Chemistry ,visual_art.visual_art_medium ,Microemulsion ,0204 chemical engineering ,021102 mining & metallurgy ,Roasting - Abstract
Because of the interference from phosphorus, it is practically challenging to efficiently recover vanadium from vanadium slag with high phosphorus contents (VS-HPC). We propose to separate vanadium and phosphorus in aqueous medium via microemulsion extraction, which enables the recovery of vanadium from the leach solution obtained by conventional calcification roasting and acid leaching process of VS-HPC. The influences of various factors on the separation of vanadium and phosphorus have been investigated. Under the most suitable conditions, the extraction efficiency of vanadium can reach as high as 99.9% while that of phosphorus has been impressively lowered to 5.5%. After establishing the microemulsion-based separation method of vanadium and phosphorus, the vanadium element in VS-HPC was extracted to leach solution. The extraction and recovery of vanadium and phosphorus has further enabled, the production of V2O5 with a high purity of 99.7%; the high purity has made the products much more economically appealing than the commonly manufactured V2O5 with a purity of 98.0%. This work has provided new pathways of promoting sustainability in the non-ferrous metal resource utilization.
- Published
- 2020
- Full Text
- View/download PDF
47. Magnesiation roasting-acid leaching: A zero-discharge method for vanadium extraction from vanadium slag
- Author
-
Chengjie Wang, Jiang Diao, Hong-Yi Li, Bing Xie, Yun Guo, and Yi-Heng Yuan
- Subjects
Municipal solid waste ,Renewable Energy, Sustainability and the Environment ,Chemistry ,Magnesium ,020209 energy ,Strategy and Management ,05 social sciences ,chemistry.chemical_element ,Vanadium ,Environmental pollution ,02 engineering and technology ,Building and Construction ,Pulp and paper industry ,Industrial and Manufacturing Engineering ,law.invention ,Wastewater ,law ,050501 criminology ,0202 electrical engineering, electronic engineering, information engineering ,Calcination ,Leaching (metallurgy) ,0505 law ,General Environmental Science ,Roasting - Abstract
Present methods of vanadium extraction from vanadium slag suffer from serious environmental pollution due to the large production of solid waste and wastewater. This study proposes a cleaner method of magnesiation roasting–acid leaching, where magnesium oxide is considered to be a recyclable roasting additive. The maximum extraction efficiency achieved in case of vanadium is 95.56%, and the obtained vanadium pentoxide has a high purity of 99.07%. The magnesium in the leaching liquor is recovered as MgO with purity of 99.21%, and recovery rate of 90.13%, which is recycled as the roasting additive. Furthermore, manganese, ammonium sulfate, and water are recovered and recycled from the wastewater, while the ammonia produced during vanadate calcination is recycled. The resulted leaching residues are recyclable by burning in a blast furnace to recover their iron content for reuse. Herein, the recycling and reuse of all the wastewater and leaching residues result in zero discharge, significant cleanliness, and high resource utilization. This work has opened a new pathway of establishing significantly cleaner production process for environmental sustainability via design and incorporation of inner recycling of wastes into the process in which these wastes are produced.
- Published
- 2020
- Full Text
- View/download PDF
48. Leaching of Tellurium and Bismuth from the Dashuigou Tellurium Deposit in H2SO4 and FeCl3 Media
- Author
-
Jiang Diao, Bing Xie, Liang Liu, and Lixiong Shao
- Subjects
chemistry.chemical_compound ,Chemistry ,chemistry.chemical_element ,Sulfuric acid ,Leaching (metallurgy) ,No production ,Tellurium ,Sulfur ,Bismuth ,Nuclear chemistry - Abstract
In order to recover the tellurium and bismuth resources within the Dashuigou tellurium deposit in Sichuan province, China, the leaching of these metals from the raw ore in H2SO4 and FeCl3 media was investigated in this work. The effect of H2SO4 concentration, Fe3+ concentration, liquid/solid ratio, leaching time and leaching temperature was studied. It was found that 99.17% of Te and 92.82% of Bi were extracted into leaching solution under the optimum conditions: H2SO4 concentration of 150 g/L, Fe3+ concentration of 60 g/L, liquid/solid ratio of 6 ml/g, leaching time of 60 min and leaching temperature of 90 °C. Furthermore, the sulfur element in raw ore was reduced into elementary substance. There is no production of H2S, which is a positive indicator for environmental considerations.
- Published
- 2019
- Full Text
- View/download PDF
49. Competitive growth of crystals in vanadium–chromium slag
- Author
-
Wang Zhou, Jiang Diao, Yong Qiao, Zhaoqun Ke, Pan Gu, and Bing Xie
- Subjects
Materials science ,Competitive growth ,Analytical chemistry ,Vanadium ,chemistry.chemical_element ,Slag ,Mineralogy ,02 engineering and technology ,General Chemistry ,Condensed Matter Physics ,Crystallization rate ,020501 mining & metallurgy ,law.invention ,Chromium ,0205 materials engineering ,chemistry ,law ,visual_art ,Melting point ,visual_art.visual_art_medium ,General Materials Science ,Crystallization - Abstract
Based on the classic kinetic theory of crystallization, we have developed a mathematical model to describe the crystallization behavior of crystals in complex vanadium–chromium slag systems. The results show that the crystallization rates of spinels, olivines and augites are dominated by the component with the highest melting point. The sequence of the crystallization ability of crystals in vanadium–chromium slag is as follows: FeCr2O4 > Mg2SiO4 > FeV2O4 > MgSiO3 > Fe2TiO4 > Mn2SiO4 > MnSiO3 > Fe2SiO4. The optimum temperature ranges for the crystallization of these crystals are 1497–1547 K, 1380–1430 K, 1301–1351 K, 1192–1242 K, 1098–1148 K, 1069–1119 K, 1038–1088 K and 985–1035 K, respectively. We also find that with the increase in Cr2O3/V2O3 and decrease in SiO2/FeO, the total crystallization rate of spinels increases remarkably, while the TiO2 content has little effect on the crystallization of spinels in vanadium–chromium slag.
- Published
- 2016
- Full Text
- View/download PDF
50. Structural Characterization of FeO–SiO2–V2O3 Slags Using Molecular Dynamics Simulations and FT-IR Spectroscopy
- Author
-
Jiang Diao, Wang Zhou, Zhen Zhang, Hong-Yi Li, and Bing Xie
- Subjects
Molecular dynamics ,0205 materials engineering ,Mechanics of Materials ,Chemistry ,Mechanical Engineering ,Materials Chemistry ,Metals and Alloys ,Ft ir spectroscopy ,Physical chemistry ,02 engineering and technology ,Fourier transform infrared spectroscopy ,020501 mining & metallurgy ,Characterization (materials science) - Published
- 2016
- Full Text
- View/download PDF
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