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Concrete accounts for the largest share of worldwide building material use and waste generation, with cement production being responsible for approximately 9% of global anthropogenic CO2 emissions. A currently untapped strategy to significantly reduce these environmental impacts consists in reusing reinforced concrete (RC) elements in new load-bearing applications. This paper presents a new design-and-build concept to reuse cast-in-place RC wall and slab elements sourced from obsolete buildings. The applicability of the proposed paradigm is demonstrated through a prototype: a 10-m spanning post-tensioned segmental arch made of 25 reclaimed concrete blocks. The paper illustrates the complete workflow, including the sourcing of the blocks through sawing and the prototype assembly. A comparative Life Cycle Assessment shows that the prototype structure has a significantly lower environmental impact than equivalent designs made of new material.

The Triemli Personalhäuser are three equal 15-story buildings located on the Zürich Triemli Stadtspital campus and erected between 1964 and 1969. Cast-in-place reinforced concrete (RC) slabs and walls form the building cores and their surrounding corridors. The rooms are arranged around these cores. The load-bearing intermediate walls, made of prefabricated masonry, support thin precast slabs used as permanent forms. A RC layer is cast over these precast slabs and connects the room slabs with the cast-in-place slabs of the corridors and cores. The self-supporting facade consists of precast RC panels. The City of Zürich plans the deconstruction of these three buildings, thus making available a large amount of RC elements composing the structure and the facades of these buildings. Little-known and rarely implemented, the reuse of concrete elements from obsolete buildings in new projects is a sustainable approach that promotes a circular economy. When reusing, the components of obsolete buildings are carefully dismantled without being crushed. They are then cleaned, possibly repaired or trimmed, and reused without many transformations in a new project, maintaining their shapes, technologies, and mechanical properties. In addition to maintaining the embodied energy and history of the reused components, reuse allows the construction industry to reduce demolition waste, greenhouse gas emissions, and material consumption. This report is a preliminary resource assessment and aims at inventorying and assessing all structural elements of the Triemli Personalhäuser, focusing on their potential value for reuse. Both precast and cast-in-place RC elements are included. They are part of the load-bearing structure or are self-supporting such as the precast facade elements. The proposed methodology allows identifying all properties needed to evaluate the potential for reuse of an element: geometry, material properties, current condition, aesthetics, accessibility, resistance, future durability and environmental impacts. After reviewing available reports and drawings on the buildings, onsite visits are carried out to complete the information and visually inspect the structural elements. During the inspection, the elements are assessed with regards to their suitability for reuse and their condition is classified into a five-grade scale. The investigations are completed with destructive and non-destructive testing of the material properties. Together, Buildings A, B and C are made up of approximately 7 000 m3 of materials constituting their load-bearing system, with approximately 2 500 m3 of precast concrete, 3 400 m3 of cast-in-place concrete and 1 100 m3 of masonry. Of this total, approximately 4% of the volume is dropped from the analysis due to the bad condition of the elements, namely the balcony slabs, the roof slab, and the external stairs. The other elements are in a good or acceptable condition and ae inventoried and analysed in detail. The inventoried elements are divided into 5 categories: (1) facade elements; (2) slab elements; (3) wall elements; (4) column elements; and (5) staircases. Each of these categories are subdivided into a certain number of element types for which a complete factsheet is prepared, including pictures, drawings and useful information on their condition. The volume and weight of each element types are given, as well as their share of the total material volume. The embodied global warming potential (in kgCO2eq) for fabrication and demolition of the elements is also calculated. The results of the investigation on material properties confirm sufficient compressive strength for all elements. The carbonation depths measured on the cores are lower than the cover thickness of the reinforcement. Thus, the concrete is not carbonated in the reinforcement areas and the risk of corrosion is kept low, insuring a good durability of the elements. This document should serve as a base for designing and planning future reuse applications for the concrete elements extracted when deconstructing the Triemli Personalhäuser. The information presented here will help the planners to prioritize the reuse strategy on the elements in the best conditions, with the largest volume share and thus with the largest embodied global warming potential.

A travers une revue de la littérature, ainsi que 32 études de cas et des entretiens avec des praticiens, ce recueil: › synthétise les principes fondamentaux des deux approches; › documente et diffuse les retours d’expériences et les bonnes pratiques; › apporte aux entrepreneurs/entrepreneuses, concepteurs/conceptrices et maîtrises d’ouvrage des références techniques; › procure aux parties prenantes un bagage théorique à la pointe et détaillé ainsi qu’une série de référence pour aller plus loin; › esquisse les perspectives d’évolution et opportunités applicables au bâti suisse.

As the most widely used construction material worldwide, concrete is the main cause of greenhouse gas emissions, material depletion, and waste generation by the construction industry. Typically, concrete waste is crushed and, at best, reclaimed into recycled aggregate or used as gravel. This process is energy-intensive and results in a reduction in material properties. In contrast, the direct reuse of concrete elements from obsolete structures offers great potential for significantly reducing the environmental impact of new constructions. To be reused, concrete elements are carefully sawn out of soon-to-be-demolished buildings. Elements are then used without other major transformations for another service cycle in a new assembly. This paper analyses two recent projects in Switzerland that showcase innovative applications of concrete reuse: a post-tensioned segmented arch footbridge and a parking pavement. Both projects reuse blocks extracted from cast-in-place concrete buildings undergoing transformation or demolition. In this paper, environmental and economic analyses provide a comprehensive understanding of the alleviations and costs involved. Results are compared to those of alternatives with conventional construction methods. The two projects reusing concrete globally showcase a drastically lower environmental impacts for comparable or higher construction costs, hence calling for future developments of such new circular construction strategies.