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In order to realize the rapid detection of three-dimensional defects of connectors, this paper proposes a method for detecting connector defects based on structured light. This method combines structured light with binocular stereo vision to obtain three-dimensional data for the connector. Point cloud registration is used to identify defects and decision trees are used to classify defects. The accuracy of the 3D reconstruction results in this paper is 0.01 mm, the registration accuracy of the point cloud reaches the sub-millimeter level, and the final defect classification accuracy is 94%. The experimental results prove the effectiveness of the proposed three-dimensional connector defect detection method in connector defect detection and classification.

Phase encoding and phase-shift profilometry are two commonly used 3D measurement techniques. However, the acquired phases in the techniques are subject to jump errors due to phase ambiguity and phase errors caused by multiple heterodyne. The phase-shifting profilometry also makes the selection of fringe period difficult. To overcome this problem and achieve high-precision measurement, a phase unwrapping method that combines dual-frequency heterodyne with double complementary phase encoding is proposed. First, two wrapped phases are obtained by two groups of sinusoidal fringes; the heterodyne phase is obtained after heterodyne processing, and the high-frequency phase is expanded by heterodyne phase. Second, the fringe levels are obtained using the complementary phase encoding fringes that are shifted by half an order, and then the absolute phase is obtained by selecting different phase coding levels according to different regions for the first phase unwrapping; Finally, the phase noise is removed by exploiting the difference between the phase slopes of adjacent pixels. Experimental results show that a system with the proposed method achieves an RMS error of 0.015 mm. In addition, the period of dual-frequency heterodyne synthesis does not need to cover the whole field of view, which breaks the limitation of frequency selection of the traditional dual-frequency heterodyne method and triple frequency heterodyne method, enabling high-precision measurement with higher frequency fringes. This method overcomes the limitations of the phase principal value error when using higher frequency fringes for high-precision measurement, improves the measurement effect of reflective objects, and effectively avoids the error caused by phase jump.

This work deals with quantitative analysis of multicomponent mud logging gas based on infrared spectra. An accurate analysis method is proposed by combining a genetic algorithm (GA) and a radial basis function neural network (RBFNN). The GA is used to screen the infrared spectrum of the mixed gas, while the selected spectral region is used as the input of the RBFNN to establish a calibration model to quantitatively analyze the components of logging gas. The analysis results demonstrate that the proposed GA-RBFNN performs better than FS-RBFNN and ES-RBFNN, and our proposed method is feasible.

Metal component surfaces are random textured and non-smooth. There are many stains on the surface of metal component that are similar to the gray scale of the scratches. The scratches have non-uniform gray distribution, various shapes, and low contrast in their background, posing challenges in accurate scratch detection. This paper presents a method for detecting weak scratches on metal component surfaces based on deep convolutional neural networks (DCNNs). First, a DCNN is trained using labeled scratch images. Then, the scratches and some faults are detected by the trained DCNN, and most of the faults can be removed through properly thresholding based on the size of connected regions. Finally, the scratch length united in the number of pixels is obtained by the skeleton extraction. The experimental results show that the proposed method can effectively deal with background noise, thereby achieving accurate scratch detection.

To quickly obtain accurate 3D data of dental cast model, this paper proposes a 3D reconstruction method for dental cast model based on structured light. This method combines the structured light with the motor turntable to obtain a group of 3D data for the dental cast model from multiple angles, and automatically registers the dental 3D data from multiple angles through the ball calibration of turntable. Compared with the real data of the dental cast model, the maximum error of the 3D reconstruction results in this paper is 0.115 mm. The reconstruction time of this process is about 130 s. The experimental results show that the method has high precision and high scanning speed for the 3D reconstruction of the dental cast model.

Rapid, accurate, and sensitive determination of hydrogen sulfide was provided by tunable distributed feedback diode laser absorption spectroscopy. The laser wavelength scanning range covere...

An optical hydrogen sulfide (H2S) sensor based on wavelength modulation spectroscopy with the second harmonic (2f) corrected by the first harmonic (1f) signal (WMS-2f/1f) is developed using a distributed feedback (DFB) laser emitting at 1.578 μm and a homemade gas cell with 1-m-long optical path length. The novel sensor is constructed by an electrical cabinet and an optical reflecting and receiving end. The DFB laser is employed for targeting a strong H2S line at 6 336.62 cm-1 in the fundamental absorption band of H2S. The sensor performance, including the minimum detection limit and the stability, can be improved by reducing the laser intensity drift and common mode noise by means of the WMS-2f/1f technique. The experimental results indicate that the linearity and response time of the sensor are 0.999 26 and 6 s (in concentration range of 15.2—45.6 mg/m3), respectively. The maximum relative deviation for continuous detection (60 min) of 30.4 mg/m3 H2S is 0.48% and the minimum detection limit obtained by Allan variance is 79 μg/m3 with optimal integration time of 32 s. The optical H2S sensor can be applied to environmental monitoring and industrial production, and it has significance for real-time online detection in many fields.

A new solution to the high-quality 3D reverse modeling problem of complex surfaces for fine workpieces is presented using a laser line-scanning sensor. Due to registration errors, measurement errors, deformations, etc., a fast and accurate method is important in machine vision measurement. This paper builds a convenient and economic multi-view stereo (MVS) measurement system based on a linear stage and a rotary stage to reconstruct the measured object surface completely and accurately. In the proposed technique, the linear stage is used to generate the trigger signal and synchronize the laser sensor scanning, the rotary stage is used to rotate the object and obtain multi-view point cloud data, and then the multi-view point cloud data are registered and integrated into a 3D model. The measurement results show a measurement accuracy of 0.075 mm for a 360&deg, reconstruction in 34 s, and some evaluation experiments were carried out to demonstrate the validity and practicability of the proposed technique.

This paper proposes a deep convolutional neural network (CNN) -based technique for the detection of micro defects on metal screw surfaces. The defects we consider include surface damage, surface dirt, and stripped screws. Images of metal screws with different types of defects are collected using industrial cameras, which are then employed to train the designed deep CNN. To enable efficient detection, we first locate screw surfaces in the pictures captured by the cameras, so that the images of screw surfaces can be extracted, which are then input to the CNN-based defect detector. Experiment results show that the proposed technique can achieve a detection accuracy of 98%, the average detection time per picture is 1.2 s. Comparisons with traditional machine vision techniques, e.g., template matching-based techniques, demonstrate the superiority of the proposed deep CNN-based one.

The non-contact three-dimensional measurement and reconstruction techniques have played a significant role in the packaging and transportation of precious cultural relics. This paper develops a structured light based three-dimensional measurement system, with a low-cost for cultural relics packaging. The structured light based system performs rapid measurements and generates 3D point cloud data, which is then denoised, registered and merged to achieve accurate 3D reconstruction for cultural relics. The multi-frequency heterodyne method and the method in this paper are compared. It is shown that the relative accuracy of the proposed low-cost system can reach a level of 1/1000. The high efficiency of the system is demonstrated through experimental results.

Infrared spectrum analysis technology can perform fast and nondestructive detection of gas and has been widely used in many fields. This work studies the quantitative analysis technology of the infrared spectrum based on deep learning. The experimental results show that the quantitative analysis model of logging gas established here can reach 100% recognition accuracy for elemental gas; further, the accuracy rate of spectral of mixed gas recognition reached 98%, indicating that the infrared spectrum logging gas detection model based on deep learning can quickly and accurately perform quantitative analysis of logging gas.

To deal with the three-dimensional (3-D) point cloud loss caused by object reflection in the active fringe projection 3-D measurement, an active reflection suppression method for 3-D measurement is proposed. The method employs high-dynamic range images obtained by multiple exposure image fusion and a three-wavelength phase-shift profilometry method to achieve high-precision 3-D measurement of reflective objects. Experimental results show that, compared to traditional 3-D measurement methods, the proposed one can more effectively handle reflections thereby avoiding 3-D point cloud loss in the measurement of reflective objects.

A full-view three-dimensional (3-D) measurement method for complex surfaces is proposed, where 3-D data for standard balls with different angles are used to calibrate the rotation axes of a turntable and obtain transformation matrices of 3-D data of adjacent views. It can achieve accurate registration of 3-D data of views with different angles and obtains full-view 3-D data for complex surfaces in conjunction with the method for principal point calibration of cameras and modified triple-frequency six-step phase-shifting phase demodulation methods. Experiments show that the developed system based on the proposed method can achieve automatic registration of 3-D data of views with different angles, and good full-view 3-D measurement precision for complex surfaces.