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• Experimental campaign on MTF carried out in QST lab in Naka, Ibaraki, Japan. • Opera, SLACCAD, COMSOL, EAMCC3D correctly predict beam divergence. • Semi-empirical Opera model with current density asymmetry correctly predicts the beam deflection. • COMSOL and EAMCC3D slightly underestimate heat loads on the grids. It is a widely recognized phenomenon that, in negative ion sources for NBI, the magnetic fields in the source cause an asymmetry of the current density at the meniscus, which affects the beam optics. In order to achieve a more realistic estimation of the negative ion beam optics, the ion current density profile at the beamlet meniscus is sometimes assumed to be non-symmetric with respect to the beamlet axis. The new hypothesis tested in this paper is an empirical law obtained by recent investigations on a similar Kamaboko ion source, which relates this asymmetry to the magnetic field strength at the meniscus and to the power injected in the ion source. For the first time this hypothesis is used to directly and correctly predict the value of the beamlet deflection. The MeV ion source Test Facility (MTF) is a high voltage negative ion beam accelerator dedicated to fusion experiments in QST, Naka, Ibaraki, Japan. MTF can be operated as a three- or five-stage multi-aperture accelerator with a configuration and beam energy comparable to the future ITER NBI. In 2019, experiments were conducted on MTF aiming at accelerating a H- beam with high energy and good optics for a long duration of the beam (around 100 s). These experiments allowed to measure the beamlet divergence and deflection as well as the heat loads due to particle impinging on the accelerator grids, over a wide range of operating parameters. The predictions of several beam simulation codes (Opera, COMSOL, SLACCAD, EAMCC3D) have been compared to the experimental measurements, which allows to obtain a good agreement in terms of beam optics and a fair agreement in terms of heat loads. [ABSTRACT FROM AUTHOR]

In a nuclear fusion reactor, some components of the system are subjected to huge thermal loads. These components, such as grids, neutralizers, calorimeters, ducts, divertors, blankets etc. have to be actively cooled in order to avoid damage, functionality problems and specially to ensure their reliability. The design process of such components requires taking into account several physical phenomena, with the goal of not only satisfying the functionality conditions, but also with a focus on the structural verifications and component lifetime. For assessment of the structural design for components in ITER, the ITER Structural Design Criteria for In-vessel Components (SDC-IC) represent the reference verification criteria. The aim of this work is to investigate the relationship between the cooling system performance and the fatigue life. In this work a generalized framework for the evaluation of cooling system components is presented, taking into account the necessary input parameters, performing numerical analyses, division of component into several interest regions and assessing the fatigue life. The performed numerical analyses are a set of coupled CFD and thermo-structural analyses. A case study is presented for a critical component, the Grounded Grid (GG), inside the SPIDER beam source experiment at Consorzio RFX, Padova, Italy. The presented test case includes cooling system effectiveness analysis, assessment of the temperature distribution on housing during operations, mapping the pressure distribution inside the cooling system and finally assessment of the maximum number of allowed cycles. [ABSTRACT FROM AUTHOR]

ITER envisages the use of two heating neutral beam injectors plus an optional one as part of the auxiliary heating and current drive system, to reach the desired performances during its various phases of operation. The 16.5 MW expected neutral beam power per injector is several notches higher than worldwide existing facilities. In order to enable such development, a Neutral Beam Test Facility (NBTF) was established at Consorzio RFX, exploiting the synergy of two test beds, called SPIDER and MITICA. SPIDER is dedicated developing and characterizing large efficient negative ion sources at relevant parameters in ITER-like conditions: source and accelerator located in the same vacuum where the beam propagates, immunity to electromagnetic interferences of multiple radio-frequency (RF) antennas, avoidance of RF-induced discharges on the outside of the source. Three years of experiments on SPIDER have addressed to the necessary design modifications to enable full performances. The source is presently under a long shut-down phase to incorporate learnings from the experimental campaign, in particular events/issues occurred during operation, which led to the identification of improvement opportunities/necessities (e.g. RF discharges, local burns, water leaks, other damages, configuration/design upgrades to maximize chances/margin to quest target parameters). Parallelly, developments on MITICA, the full-scale prototype of the ITER Neutral Beam Injector (NBI) featuring a 1 MV accelerator and ion neutralization, are underway including manufacturing of the beam source, accelerator and the beam line components, while power supplies and auxiliary plants, already installed, are under final testing and commissioning. Integration, commissioning and tests of the 1 MV power supplies are essential for this first-of-kind system, unparalleled both in research and industry field. 1.2 MV dc insulating tests of high voltage components were successfully completed. The integrated test to confirm 1 MV output by combining invertor systems, DC generators and transmission lines extracted errors/accidents in some components. To realize a concrete system for ITER, said events have been addressed and solutions for the repair and the improvement of the system were developed. Hence, NBTF is emerging as a necessary facility, due to the large gap with existing injectors, effectively dedicated to identify issues and find solutions to enable successful ITER NBI operations in a time bound fashion. The lessons learned during the implementation on NBTF and future perspectives are here discussed. [ABSTRACT FROM AUTHOR]