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This paper contains research on the development of a fault-tolerant six-phase synchronous reluctance motor (SynRM) based on the stator adopted from a general-purpose three-phase induction motor. In the design and calculation process, an extended Clarke transformation was developed for a six-phase asymmetrical system. To verify the proposed design approach, a field–circuit model of electromagnetic phenomena in the studied motor was developed and used to study the motor performance. The increased torque value and reduction in torque ripples were confirmed by comparison to the classical three-phase SynRM design. To illustrate fault tolerance capabilities, the operation of the studied three- and six-phase synchronous reluctance motors under inverter-fault conditions was examined. The conducted analysis shows, among other things, that from the electromagnetic performance point of view, only the proposed six-phase machine is able to properly operate under inverter-fault conditions. The results of the winding design calculations, the performed simulations of six-phase motor operation, and the preliminary tests of the prototype motor are presented and discussed. [ABSTRACT FROM AUTHOR]

In this study, a generalized torque estimation method is proposed for synchronous motors, including surface permanent magnet synchronous motors (SPMSMs), synchronous reluctance motors (SynRMs), and interior permanent magnet synchronous motors (IPMSMs) for building the analytical motor model. The average motor torque is estimated using the Lorentz force by the generated flux density in the air gap to determine the relationships among torque, flux density, and injected current. In the proposed method, the generated flux density is derived step by step by considering the effects of magnetic flux saturation, the stator slot, the rotor barrier, and permanent magnets (PMs) to ensure that the generated average torque complies with the operating condition of the motor. To verify the proposed method, the output torque of finite element analysis (FEA), Maxwell 2D, is compared to the proposed method in a SPMSM. Moreover, a phasor diagram is plotted to determine the mechanism through which torque is generated in SynRMs and IPMSMs. A SynRM and an IPMSM with ferrites PMs are analyzed using the proposed method, FEA, and the experimental results of this study indicate the effectiveness. [ABSTRACT FROM AUTHOR]

This paper studies motor structures and optimization methods for space robots, proposing an optimized stepped rotor bearingless switched reluctance motor (BLSRM) to solve the poor self-starting ability and significant torque fluctuation issues in traditional BLSRMs. Firstly, the advantages and disadvantages of the 12/14 hybrid stator pole type BLSRM were analyzed, and a stepped rotor BLSRM structure was designed. Secondly, the particle swarm optimization (PSO) algorithm was improved and combined with finite element analysis for motor structure parameter optimization. Subsequently, a performance analysis of the original and new motors was conducted using finite element analysis software, and the results showed that the stepped rotor BLSRM had an improved self-starting ability and significantly reduced torque fluctuation, verifying the effectiveness of the proposed motor structure and optimization method. [ABSTRACT FROM AUTHOR]

Consuming energy sources and greenhouse gas emission are one of the most prominent problems of the latest century. Most of the energy consumed globally and carbon dioxide emissions originate from electric motors used in the industry. Therefore, researchers have recently focused on the production of highly efficient, eco-friendly, and low-priced machines: Synchronous Reluctance Machines. In this study, the design and comprehensive Finite Element Analysis of a TLA-SynRM including the effects of the number of conductors per slot and wire diameter directly affecting stator slot fill factor and crucial for obtaining more realistic results from experiments has been initially carried out. Moreover, power factor, saliency ratio, and efficiency of the novel SynRM are enhanced by utilizing a fine-tuning process based on d- and q-axes flux paths. Additionally, the layer structure of the initial design is changed to a double-layer structure to improve the performance of the machine in the fine-tuning process. In the final step of this study, the machine has been manufactured, and experiments have been accomplished. This study has concluded that the novel SynRM have low torque ripple, high power factor, saliency ratio, and efficiency, whose value is within the range of IE5 efficiency class. [ABSTRACT FROM AUTHOR]

With the rapid development of power electronic techniques and the increasing cost of permanent magnets (PMs) materials, switched reluctance motors (SRMs) have recently gained more attention. However, traditional SRMs have a relatively low torque density. For the sake of increasing the motor torque density, this paper proposes a novel segmental rotor type SRM. The proposed motor adopts hybrid stator poles and concentrated windings in the stator side and a segmental rotor structure in the rotor side, which is completely different from the structures of the traditional SRM. The special structure of the motor shortens the magnetic flux paths of the motor, separates the parts of the magnetic flux paths from one another, and eradicates the magnetic flux reversal in the motor stator in order to improve the electric utilization and output torque density of the motor. Meanwhile, the requirement of the magneto-motive force and the core loss of the motor is also decreased, thereby improving the efficiency of the motor. For the purpose of proving the proposed structure, the characteristics of the motor are analyzed using the finite element method and are compared to those of the traditional 12/8 SRM, which is designed for the same application. Moreover, the prototypes of the traditional 12/8 and proposed SRMs are manufactured, and experiments based on the prototypes are performed. Finally, the effectiveness of the structure of the proposed motor is further proven by the experimental results. [ABSTRACT FROM AUTHOR]

Slotting effect in electric machines reduces flux per pole that effect magnetic flux density distribution in the air gap which induces harmonics in magnetic flux density causing flux pulsation, that in turn generates dominant torque pulsation in the form of cogging torque and torque ripples. To overcome the abovesaid demerits, a novel outer rotor field-excited flux-switching machine (OR-FSFSM) with a combined semi-closed and open slots stator is proposed in this study. The developed OR-FEFSM offers a high-power factor, due to the utilization of the semi-closed slot for armature coils. The open slot stator structure was chosen for the field excitation coil, which effectively suppresses leakage reluctance that causes flux pulsation. Thus, the influence of torque ripples is reduced, and the average torque is improved. In order to investigate the effectiveness of the proposed OR-FEFSM, a detailed study of stator slot and rotor pole combinations are performed. Based on simplified mathematical formulation, 12S/7P (stator slot/rotor poles), 12S/11P, 12S/13P, and 12S/17P are the most feasible combinations. Finite Element Analysis (FEA) based on comprehensive electromagnetic performance is performed on each combination, and found that 12S/13P offers the highest average torque of 4.62 Nm, whereas 3.72 Nm, 2.72Nm, and 1.68 Nm average torque is offered by 12S/17P, 12S/7P, and 12S/11P, respectively. Based on the initial analysis, 12S/13P was considered for further analysis and optimized using JMAG built-in Genetic Algorithm (GA). Moreover, thermal analysis was performed, and the proposed design was compared with the conventional design. [ABSTRACT FROM AUTHOR]

In this paper, a thorough framework for multiobjective design optimization of switched reluctance motor (SRM) is proposed. Selection of stator and rotor pole embrace coefficients is an essential step in the SRM design process since it influences torque output and torque ripple in SRM. The problem of determining optimal pole embrace is formulated as a multi-objective optimization problem with the objective of optimizing average torque, efficiency and torque ripple, and response surface models were obtained based on the genetic aggregation method. The results obtained by genetic aggregation response surface (GARS) and the non-dominated genetic algorithm (NSGA-II) were validated with the finite element method (FEM) model of the initial SRM. The optimized model displayed better efficiency profile over a wide speed range. The initial and optimized models recorded maximum efficiencies of 85% and 94.05%, respectively, at 2000 rpm. The efficiency values of 93.97–94.05% were achieved for the three pareto optimal candidates. The findings indicate the viability of the suggested strategy and support the use of GARS and NSGA-II as useful methods for addressing SRM key challenges. [ABSTRACT FROM AUTHOR]

We propose a method to predict performance variables according to the rotor slot shape of a three-phase squirrel cage induction motor using a convolution neural network (CNN) algorithm suitable for utilizing image data. The set of performance variables was labeled according to the images of each training dataset, and this set was generated from the efficiency, power factor, starting torque, and average torque. To verify the accuracy of the trained deep learning model, the analysis and prediction results of the CNN model were compared and verified with nine untrained double cage slot shapes and shapes optimized based on the root mean square error (RMSE). Although a large number of training data are required for high accuracy in the existing image processing deep learning model, the proposed deep learning method can predict the performance variables for various shapes with the same level of accuracy as the finite element analysis results using a small number of training data. Therefore, it is expected to be applied in various engineering fields. [ABSTRACT FROM AUTHOR]

Recently, non-rare-earth motors are attracting more and more attention due to the booming of the electric vehicle (EV) market and, more importantly, the increasing price of the rare-earth magnet material. This paper focuses on the performance comparison among a commercial interior permanent magnet (IPM) motor and two non-rare-earth motors, including a synchronous reluctance motor (SynRM) and a permanent-magnet-assisted synchronous reluctance motor (PMaSynRM). The design procedure to develop a high-torque-density, low-torque-ripple and high-efficiency SynRM is presented. Combined with a developed automatic modeling and simulation procedure, the finite element analysis (FEA)-based differential evolution (DE) algorithm is introduced for the SynRM rotor optimization. In order to fully inspire the potential of the SynRM, a novel method to optimize the motor split ratio is proposed under the constraint of the copper loss. In addition, different slot–pole combinations are investigated to maximize the motor torque, and the rotor structure is also dealt with towards the centrifugal stress at the maximum operating speed. Finally, the motor performance comparison is carried out, and the results show that although the SynRM achieves almost 61% cost savings, its poor torque capability, power factor and flux weakening (FW) capability are non-negligible defects. On the contrary, the PMaSynRM exhibits excellent features for the EV applications in terms of cost, torque density, efficiency and FW capability. This paper presents a novel split ratio optimization method for the optimal SynRM/PMaSynRM design and demonstrates the characteristics of the IPM motors, SynRMs and PMaSynRMs for EV applications. [ABSTRACT FROM AUTHOR]

In this paper, the 12-slot/4-pole (12/4) synchronous reluctance motor (SynRM) with concentrated windings is proposed for low-cost hybrid vehicles. The non-linear magnetic equivalent circuit (MEC) model of the 12/4 SynRM is built to obtain the main electromagnetic characteristics such as coil flux, inductances, torque, etc. The magnetic saturation is also counted in by the MEC. Results calculated by MEC are validated by 2D finite element analysis (FEA). Then, aiming at larger average torque, lower torque ripple and lower total harmonic distortion (THD) in phase voltage, the parameter optimization method of the SynRM is proposed based on the Taguchi method and the MEC model. The proposed Taguchi-MEC method enables a fast optimization with satisfactory accuracy. Finally, the motor prototype is manufactured, and experimental validations are carried out. [ABSTRACT FROM AUTHOR]

In this paper, the implementation of a switched reluctance motor (SRM) and drive system for the propulsion system of a two-seat electric motorcycle is described. The overall design focuses on the required vehicle speed, acceleration, driving distance, and overall system cost, as well as reliability. The performance of the three-phase 6/4 pole (six-stator pole and four-rotor pole) and four-phase 8/6 pole (eight-stator pole and six-rotor pole) are investigated and compared by static performance analysis and dynamic performance analysis. Their performance is further investigated by finite element analysis. The indirect torque controller in a drive system for optimal torque and efficiency operation is also mentioned. A methodology for rotor position detection and its hardware implementation are also proposed. The designed 3.5 kW three-phase 6/4 pole SRM and its drive system were constructed and tested on the test bench. A maximum efficiency of about 82% could be achieved for the SRM and drive system. It was also installed on a 120-cc electric motorcycle, and the vehicle's performance was also validated by on-road and dynamometer testing. The maximum vehicle speed reached was 82 km/h, and a cruising distance of about 98 km at a constant speed of 40 km/h was measured. [ABSTRACT FROM AUTHOR]

The aim of this work was to develop a parameterized analytical and FEM (Finite Element Method) model of a switched reluctance motor. The developed analytical model was used to assess the performance of these types of motors, and is determined to be a tool for comparing and evaluating switched reluctance motors of various designs. The aim of the work was also the systematization of knowledge related to the operation, structure and methods of determining the static electromagnetic torque generated by switched reluctance motors. The FEM model (ANSYS) was, also, made in order to verify physical phenomena occurring during operation of these motors. Four laboratory tests were executed as part of the work prototypes of switched reluctance motors built at Warsaw University of Technology. A parameterized analytical model was developed and implemented in MATLAB. The model operation tests were conducted and as a result, the characteristics describing the dependence of the electromagnetic torque as a function of the current and the position of the rotor were obtained. The model was validated by confronting the analytical calculations supported by FEM simulation results with the measurement results. The usefulness of the results obtained with the use of the procured models was assessed. [ABSTRACT FROM AUTHOR]

Induction motors play a key role in the industrial sector. Thus, the correct diagnosis and classification of faults on these machines are important, even in the initial stages of evolution. Such analysis allows for increased productivity, avoids unexpected process interruptions, and prevents damage to machines. Usually, fault diagnosis is carried out by analyzing the characteristic effects caused by the faults. Thus, it is necessary to know and understand the behavior during the operation of the faulty machine. In general, monitoring these characteristics is complex, as it is necessary to acquire signals from the same motor with and without failures for comparison purposes. Whether in an industrial environment or in laboratories, the experimental characterization of failures can become unfeasible for several reasons. Thus, computer simulation of faulty motors digital twins can be an important alternative for failure analysis, especially in large motors. From this perspective, this paper presents and discusses several limitations found in the technical literature that can be minimized with the implementation of digital twins. In addition, a 3D finite element model of an induction motor with broken rotor bars is demonstrated, and motor current signature analysis is used to verify the fault effects. Results are analyzed in the time and frequency domain. Additionally, an artificial neural network of the multilayer perceptron type is used to classify the failure of broken bars in the 3D model rotor. [ABSTRACT FROM AUTHOR]

The article presents the results of work on an effective numerical study of selected transient states of a low-power electrical machine. The object of detailed research was a synchronized squirrel-cage induction motor. Its ability to work at a synchronous speed was enabled by obtaining reluctance torque, caused by an imposed asymmetry between the direct and quadrature reluctances of the rotor. The difference between the reluctances was achieved by changing the rotor geometry by milling additional deep grooves. The modifications of the rotor did not damage the continuity of the rotor cage. Imposed lots were arranged symmetrically around the rotor circumference. In order to study the performance of the modified motor, a parameterized, numerical model of the machine was developed to evaluate the impact of the geometry of the slots. The developed three dimensional (3D) model of the electromagnetic phenomena in the studied magnetic circuit employs the finite element method (FEM). The model takes into account the saturation of the machine's magnetic circuit and the skew of the rotor cage bars as well as the mechanical equilibrium of the terrain system including the moment of inertia and frictional torque in the bearings as well as the load torque resulting from the operation of the internal fan. The simulation study concerned the starting process of the machine under different values of the load. The influence of the supply voltage phase angle at the moment of start-up and the initial position of the rotor in relation to the stator was investigated. In order to calibrate the model, tests of the physical object were performed. The corrections introduced concerned the magnetization characteristics of the magnetic circuit. The results obtained confirm the correctness of the adopted strategy of testing the operational properties of the considered engine. [ABSTRACT FROM AUTHOR]

Currently, one of the most used motor types for high-speed applications is the permanent-magnet synchronous motor. However, this type of machine has high costs and rare earth elements are needed for its production. For these reasons, permanent-magnet-free alternatives are being sought. An overview of high-speed electrical machines has shown that the switched reluctance motor is a possible alternative. This paper deals with design and optimization of this motor, which should achieve the same output power as the existing high-speed permanent-magnet synchronous motor while maintaining the same motor volume. The paper presents the initial design of the motor and the procedure for analyses performed using analytical and finite element methods. During the electromagnetic analysis, the influence of motor geometric parameters on parameters such as: maximum current, average torque, torque ripple, output power, and losses was analyzed. The analysis of windage losses was performed by analytical calculation. Based on the results, it was necessary to create a cylindrical rotor shape. The rotor modification method was chosen based on mechanical analysis. Using thermal analysis, the design was modified to meet thermal limits. The result of the work was a design that met all requirements and limits. [ABSTRACT FROM AUTHOR]

In this paper, we propose a method to efficiently design joint motors, which are the key elements that drive a cooperative robot. Designing joint motors with more power than the required capacity increases the volume and weight of the robot. On the other hand, designing joint motors with less power than the required capacity can lead to failure and safety accidents because of high temperature rise and mechanical instability. Therefore, in this study, the required capacities of the joint motors were determined through a dynamic analysis of the robot system and incorporated in the joint motor design specifications. An electromagnetic analysis was performed during design using the two-dimensional finite element method, and the detailed dimensions of the motor were determined using the response surface method, which is an optimal design technique. The thermal characteristics of the joint motor were evaluated using a thermal equivalent circuit. The designed joint motors were manufactured, and their performance were tested not only at the component level, but also at the robot system level to verify experimentally the validity and usefulness of the proposed joint motor design method. [ABSTRACT FROM AUTHOR]

The negative impact of the displacement currents on the operation of electromagnetic converters results in additional losses and faster insulation degradation, as well as the self-resonance phenomenon. Effective measurement of the dielectric displacement currents in converters is quite complex; thus, advanced simulation programs should be used. However, currently, they do not enable the analysis of the systems in terms of the displacement currents distribution. In order to elaborate an effective tool for analyzing the distribution of the displacement currents by means of the Finite Element Method, we have decided to supplement the well-known reluctance-conductance network model with an additional capacitance model. In the paper, equations for the linked reluctance-conductance-capacitance network model have been presented and discussed in detail. Moreover, we introduce in the algorithm the Harmonic Balance Finite Element Method (HBFEM) and the Fixed-Point Method. This approach enables us to create a field model of electromagnetic converters, which includes the electromagnetic core's saturation effect. The application of these methods for the reluctance-conductance-capacitance model of the finite element has allowed us to develop a practical tool ensuring complex analysis of the magnetic flux, eddy, and the displacement currents' distribution in electromagnetic converters with an axial symmetrical structure. [ABSTRACT FROM AUTHOR]