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The forward computational modal analysis (CMA) of the motor stator assembly is gaining attention as a technical challenge in the area of motor noise. There is still no effective method to obtain accurate anisotropic material parameters (AMPs) required for CMA without prototype motors. In this paper, a novel forward calculation method (FCM) for calculating AMPs of the motor stator assembly is proposed, in considering structural discontinuities and composite material properties due to core lamination and winding stacking. The method is based on multi-scale theory. Firstly, the multi-scale equations coupling the macroscopic model and the mesoscopic model of the stator core and winding are established. By decoupling the multi-scale equations, the equivalence and equivalence preconditions of AMPs of the two scale models are described. Accordingly, the finite element method (FEM) for calculating AMPs of the stator core and winding based on the mesoscopic model is proposed. Then, the AMPs of the stator core and winding are calculated by the FCM, and the influencing factors are further studied, respectively. Finally, the effectiveness of this method is verified by modal experiments. Compared with experimental results, the maximum relative error of natural frequencies of the stator assembly is within 1.5%. This method can achieve accurate CMA without prototype motors and modal experiments, which contributes to the accurate prediction and control of electromagnetic noise in the initial motor design stage. [ABSTRACT FROM AUTHOR]

Due to the local inhomogeneous magnetic saturation of the core of the interior permanent magnet synchronous motor (IPMSM), the magnetic field changes nonlinearly, which makes the analytical calculation of the magnetic field difficult. Therefore, the calculation of the magnetic field mostly relies on the finite element method (FEM). However, the high computation cost of FEM restricts the efficiency of the design and analysis of IPMSM. In this article, an analytical model (AM) of slotless open-circuit air-gap magnetic field (OC-AG-MF) of IPMSM with V-shaped segmented skewed poles is derived by combining the subdomain method (SDM) and the magnetic equivalent circuit (MEC) method, and then, the AM of slotted OC-AG-MF of IPMSM with V-shaped segmented skewed poles is obtained by introducing the complex relative permeance. To show the effectiveness of the novel AM, the OC-AG-MF and cogging torque of an IPMSM with V-shaped segmented skewed poles for electric vehicles are calculated by the AM and FEM, respectively. The spatial order, amplitude–frequency characteristics, and the 3-D spatial distribution of the OC-AG-MF are analyzed. Finally, the accuracy of the AM is experimentally verified by direct measurement of OC-AG-MF and no-load back electromotive force (EMF) of the motor. The AM proposed in this article is shown to accurately calculate the radial and tangential components of OC-AG-MF of IPMSM with V-shaped segmented skewed poles considering rotor magnetic bridge saturation effect and stator slotting effect. Meanwhile, the efficiency of the design and analysis of the motor is expected to be improved due to the reduced computational effort compared to the prevalent FEM. [ABSTRACT FROM AUTHOR]