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[Display omitted] • The dynamic process of early-stage carburization of iron oxide has been systematically studied. • The underlying mechanism of morphology's impact on the carburization process has been elucidated. • The carburization process is determined by the competition between CO dissociation and reduction reactions. Transition metal carbide catalysts have garnered widespread attention due to their outstanding catalytic performance. The carbide catalysts, such as Fe x C and Mo x C are typically obtained from their oxide carburization. The reduction and carburization processes are key steps during the activation of oxide precursors, which determine the activity and stability. An understanding of the carburization process mechanism is very important for the optimization of carbide catalysts. Iron-based catalysts are widely used in the large-scale coal-to-liquid industry because of their low price and high activity. In this paper, the carburization process of iron oxide nanoparticles was simulated by the Reactive force field (ReaxFF) molecular dynamics method. The results illustrate that the competition between CO dissociation and reduction of oxides occurs at the 100 ps time scale, which can be tuned by particle size and oxygen vacancy. We have explained the counter-intuitive finding that small oxide particles are more difficult to achieve fully carburization than larger ones; this is because rapid carbon accumulation on the surface blocks the oxygen diffusion channels from bulk to surface. The atomic distribution heat map was carried out to demonstrate the carbon and oxygen penetration processes. Meanwhile, the volumetric strain analysis reveals the driving force comes from the strong tendency to form Fe-C bonds. The dependence on surface orientation was further systematically investigated. This work provides microscopic insights into the carburization process of iron-based materials and the fundamental knowledge for the optimization of catalyst synthesis procedures. [ABSTRACT FROM AUTHOR]

[Display omitted] • Real space evidence of p4g(2 × 2) Fe 2 C and Co 2 C surface carbides. • Tip-sample distance dependent STM imaging of Fe 2 C. • Fe 2 X (X = B, C, N, O) with increasing electrons the reconstruction becomes less favourable. Thin FCC (1 0 0) iron and cobalt carbide films were prepared on Cu(1 0 0) to study the connection between their structure, electronic properties and stability. We present the first detailed, real space experimental confirmation of the C-induced clock reconstruction on the FCC(1 0 0) surfaces of iron and cobalt. Both Fe and Co surface carbides show p4g (2 × 2) surface reconstruction with tetracoordinated square planar carbon and pure FCC (1 0 0) metal layers underneath. Combining tip-sample distance dependent STM imaging with theoretical calculations we present different imaging modes of Fe 2 C. Using a combination of angle-resolved x-ray photoelectron spectroscopy (AR-XPS), Auger electron spectroscopy (AES), low energy electron diffraction (LEED), scanning tunneling microscopy (STM), and theoretical calculations we provide detailed electronic and structural models for Fe 2 C and Co 2 C p4g (2 × 2) surface carbides and other 2D Fe 2 X interstitial compound systems. In various Fe 2 X (X = B, C, N, O) surface compounds moving to the right in the periodic table with increasing electrons the reconstruction becomes less favorable, while iron carbide shows the highest stability. [ABSTRACT FROM AUTHOR]

Sn-containing Fe 5 C 2 interface not only can boost the rates of oxygen removal but also restrain the coke deposition by elevating the barrier of nucleation, which stabilizes the active iron carbide structure and enhanced the stability remarkablely. [Display omitted] • Oxygen removal by carbon oxide is facilitated for Fe-Sn interface； • Coking deposition was inhibited remarkably for Fe-Sn bimetallic catalysts; • Catalytic stability was significantly enhanced for Sn0.25 and Sn0.50 catalysts; • Provided a strategy to construct durable catalysts under the perspective of oxygen removal and coking resistance. Comprehending deactivation mechanisms and constructing durable Fe-based catalysts remain a substantial challenge for Fischer-Tropsch synthesis. In this contribution, the effects of Sn promoter on the structure and catalytic performance of Fe-based catalysts were investigated systematically. The catalytic stability was enhanced significantly for 100Fe/0.25Sn and 100Fe/0.50Sn catalysts, reducing the deactivation rate almost four-fold and seven-fold respectively. Combined with several characterizations and DFT calculation, it has been confirmed that Sn-containing Fe 5 C 2 interface not only can boost the rates of oxygen removal but also restrain the coke deposition by elevating the barrier of nucleation, which stabilizes the active iron carbide structure and inhibits the deactivation efficiently. This study may broaden the understanding of enhanced stability during Fe-based FTS under the perspective of oxygen removal and coking resistance and provide a strategy to construct durable catalysts. [ABSTRACT FROM AUTHOR]