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The ultra-permeable membranes (UPMs) are expected to reduce the specific energy consumption (SEC) of desalination, but the potential of UPMs in hollow fiber configuration has not been well quantified. Herein, we analyse the SEC and footprints of UPM modules in three feed salinities: seawater reverse osmosis (SWRO), brackish water RO (BWRO) and low-pressure RO (LPRO). Through the modelling the fluid dynamics and mass transport of RO systems, we find that a tripling in spiral-wound SWRO membrane permeability (based on the current value of 1 L m−2 h−1 bar−1; LMH/bar) could result in 16% decrease in SEC. Contrastingly, the quadrupling of hollow fiber SWRO membrane permeability (based on the current value of 0.25 LMH/bar) could reduce the SEC by 23%. According to our analysis, hollow fiber and spiral-wound SWRO membranes with permeabilities up to 1 LMH/bar and 3 LMH/bar, respectively, can reduce the SEC of seawater desalination. On the other hand, membranes with permeabilities up to 9 LMH/bar and 12 LMH/bar can lead to SEC savings in BWRO and LPRO desalination, respectively. This study provides a general guidance to RO membrane researchers on the permeability upper-limit of which UPMs could bring about SEC and footprint savings at a system level. [Display omitted] • Energy savings achievable by high permeability RO membranes were quantified. • Modelling was performed by simulating fluid dynamics in various RO configurations. • Hollow fiber SWRO membranes (up to 1 LMH/bar) could reduce energy consumption. • Spiral-wound SWRO membranes (up to 3 LMH/bar) could reduce energy consumption. • High permeability RO membranes could bring about greater benefits in BWRO/LPRO. [ABSTRACT FROM AUTHOR]

A scaled-up hollow fibre thin-film composite (TFC) module was successfully developed for organic solvent forward osmosis (OSFO) application in the pharmaceutical industry. The membrane consists of cross-linked P84 polyimide substrate with a polyamide selective layer, formed via interfacial polymerisation. The performance of the lab-scale module was compared to the scaled-up module in reverse osmosis and forward osmosis modes. The results from both tests revealed that the solvent permeability of the scaled-up module decreased while its selectivity increased slightly. This might be caused by the uneven distribution of liquids during interfacial polymerisation, leading to varied membrane performance. The scaled-up module was further tested for OSFO performance using a range of PEG-400 concentrations (0.5–2 M) in acetone and isopropanol as draw solutions. At 2 M PEG-400 concentration, the module demonstrated high isopropanol and acetone permeability of 0.63 LMH and 13.9 LMH, respectively. Moreover, the reverse solute flux of PEG-400 in acetone and isopropanol were relatively low at 0.188 g/l and 0.153 g/l, respectively. The module was further tested for OSFO application in the pharmaceutical industry by concentrating levofloxacin in acetone, using 2 M PEG-400 as draw solution. The process was able to concentrate levofloxacin from 1000 ppm to 16,000 ppm with very low reverse solute flux of 0.178 g/l. Therefore, this work presents a scalable TFC membrane for OSFO application in the pharmaceutical industry. [Display omitted] • Scaled-up module (0.4 m2) of TFC hollow fibre membrane for organic solvent forward osmosis process was successfully fabricated. • High porosity (79%) and low structural parameter (217 μm) for membrane substrate was achieved. • Membrane exhibited excellent acetone and IPA solvent flux of 13.9 LMH and 0.63 LMH, respectively, using a 2 M PEG-400 draw solution. • A pharmaceutical stream was concentrated to a factor of 16 with low specific reverse solute flux [ABSTRACT FROM AUTHOR]