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The structure parameter of the forward osmosis membrane has been defined as the characteristics of the support membrane, not related to the separation layer. Therefore, studies for improving the performance of the forward osmosis (FO) membranes have been focused on the optimization of the support structure. This study demonstrates that the separation thin-film polyamide (PA) layer has a strong impact on the performance of the FO membrane thus the structure parameters (S). We intentionally utilized a polyethersulfone hollow fiber substrate and two types of active separation skin were prepared at the inner surface: the first MPD/TMC and the second by adding triethylamine (TEA) into the aqueous phase during the interfacial polymerization (IP). By adding TEA, a rough PA layer with a leaf-like structure and a high crosslinking degree was obtained followed with high FO flux and low reverse salt flux attributed to the increased effective filtration area and crosslinking degree. The structure parameter of the FO membrane was reduced from 0.78 mm (for MPD/TMC system) to 0.45 mm (for MPD-TEA/TMC system). The result indicated that for the same substrate, lower structure parameter corresponded to the skin layer with higher permeance and rejection. This study confirmed that the structure parameter is more an inherent property of the entire TFC FO membrane than the character of the porous substrate. Future design for FO membranes needs to regulate the substrate, but more importantly to optimize the separation layer. • An approaching ratio (α) was designed as a simple guideline for control the structure parameter of FO membranes. • Diethylene glycol was used as the nonsolvent to control the approaching ratio. • Lowest structure parameter and highest FO performance were obtained at α = 50 %. • The optimized TFC membrane is of practical interest for lithium concentration. [ABSTRACT FROM AUTHOR]

Direct preparation of dialysate from tap water based on osmotic dilution is beneficial for home hemodialysis which requires a defect-free forward osmosis (FO) membrane module. This report introduced a new vacuum-assisted interfacial polymerization (VAIP) process for optimal distribution of the aqueous phase and a well-controlled IP using dialyzer membranes. We demonstrated statistically that the vacuum-assisted process is beneficial for the preparation of integral FO modules with multiple fine fibers due to the good distribution of the aqueous phase. The as-prepared FO module displayed a low structural parameter (262 μm), an acceptable water flux (17.6 L m−2 h−1), and a low specific reverse salt flux (0.16 g/L) using deionized (DI) water as the feed and 1 M NaCl as the draw in AL-FS mode. Direct dialysate preparation from tap water using the FO module was presented and modeled with a good fit. The work showcases a new FO module based on dialyzer and its potential applications in the medical field. [Display omitted] • Tap water was used to directly dilute dialysis concentrate using dialyzer FO module. • Novel vacuum-assisted interfacial polymerization was employed to prepare the TFC HF FO membrane. • Hemodialysis is available at home using tap water and dialyzer FO module. [ABSTRACT FROM AUTHOR]